5: 9<* 065 /,, ,**&- ) +% ,,) ..&* )1 0(/ (& ..&* )1 ,= <4<3( 0=, 9(<4( 0:69+,9:*(59,:<3 -964 /,796365.,+<:,6-4(5<(33 76>,9,+/(5+ 663: (5+ 663:(9,05 ,5+,+-696**(:065(3<:,(5+36>=63<4 , (7730*( 065: >0+,:,3,* 0656-76>,9,+(7730*( 065,8<074,5 -69, ,5+,+ <:, 796+<* 06567,9( 065:0:(=(03()3, ,9405(3 <7769 < 5:<3( 065 9047,9 (5+3, 77,9 0, %09, 9047,9 4,9.,5* 77,9 0, ( 065(9 ( */, (> ,3,(:, 0, , (0505. 6=05.*9,>: (> 05: % 5=03 6>,9 5:<3( 065 0, ( */, +1<: 4,5 %/,,3 5=03 6>,9 36 ,7905. %09, 0, 05: ** & & & & Figure 1 The die set consists of an indenter (upper die) and an anvil (lower die). The tool frame holds a die assembly with two crimping chambers. See Figure 1. Die % % & % % retaining screws are used to secure the dies in the % % % & tool frame. & % % ) % % The tool features a ratchet and an adjustment wheel with a range of settings. The ratchet ensures that the SDE PEW12 Commercial Hand Tool Assembly tool has completed the cycle and will not release until 20635001 consists of SDE PEW12 Frame the handles have been FULLY closed, unless the Assembly 914782400 (Instruction Sheet 4088851) emergency ratchet release is rotated to manually and die set assembly 20635002. See Figure 1. The release the ratchet. The adjustment wheel controls tool is used to crimp terminal numbers provided in the the amount of handle pressure exerted on the dies table in Figure 1. during the crimping procedure. %% % % % %& & ( & % The tool frame features two jaws, a handle, ratchet % & %% % % adjustment wheel, and an emergency ratchet release. /0:*65 9633,++6*<4,5 0::<)1,* 6*/(5., *6 3,* 9650*: 69769( 065 (990:)<9. 6- 33 5 ,95( 065(3 0./ : ,:,9=,+ 693( ,: 9,=0:065(5+ ,.065(3 <: 64,9 ,9=0*, 36.6(5+ *6 3,* 9650*:(9, 9(+,4(92: =0:0 6<9>,):0 ,( 000 /1 ,&)& /-,+( . ,* 9(+,4(92 /,9796+<* : 36.6: (5+*647(5 5(4,:<:,+(9, /,7967,9 6- /,099,:7,* 0=,6>5,9: 200-3+.)/ )1, 22/ 44-0*/5 % ,) &+ + ,(()+ 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 2. Place the wire anvil so that the chamfered side and the marked surfaces face outward, when mounted in the moving jaw of the tool frame. 3. Insert the short die retaining screw through the jaw and through the anvil die, and tighten the screw just enough to hold the die in place. Do not tighten the screw completely at this time. ) 4. Place the wire crimper so that the chamfered side and the marked surface face outward, when mounted in the stationary jaw of the tool frame. ) 5. Insert the long die retaining screw through the jaw and through the crimper die, and tighten the screw just enough to hold the die in place. Do not tighten the screw completely at this time. 6. Carefully close the tool handles, making sure that the anvil and crimper align properly. Continue Figure 2 closing the tool handles until the ratchet in the tool frame has engaged sufficiently to hold the anvil 1. Hold the tool so that the back (wire side) is and crimper in place, then tighten both die retaining facing you. Squeeze tool handles together and screws. allow them to open fully. 7. Place the nut onto the end of the long screw and tighten the nut enough to hold the terminal support 2. Holding the contact by the mating end, insert the in place. contact through the front of the tool and into the appropriate crimp section. 8. To disassemble, close the tool handles until the ratchet releases, remove the nut, terminal support, & &+ & the two die retaining screws, and slide the anvil / &+ ) ) and crimper out of the tool jaws. )) ((+ % ) + + * + &+*. + , 2 * * + & * ) * ) + +) * *& & + * /+ 2 & & 6 00 ( *+ *()- . + ) %( ,*+% &+ +,) & + 0 + ) %( +* , - ) **( & ,) )+ Figure 3 + & & 3. Position the contact so that the mating end of + & + the contact is on the terminal support side of the - ) 0 ) %( + ) ,* & + + + ) %( tool, and so that the open U of the wire barrel * ) &+ +* & . ) * 1 * faces the top of the tool. Place the contact up into the nest so that the wire barrel is centered on the Refer to the table in Figure 1 and select wire of the wire crimper. specified size and insulation diameter. Strip the wire to the length indicated in Figure 1, taking care not to nick or cut wire strands. Select an applicable contact *,) + + + * * + . ) )) ) and identify the appropriate crimp section according *+ )+ - & 0 &++ ) %( & * + & to the wire size markings on the tool. Refer to ++ %(++ ) %( & %()( ) 0(* + & Figure 2 and proceed as follows: &+ + . +) * )() & -