Instruction Sheet PRO-CRIMPER*IIIHand CrimpingToolAssembly2063820-1 408--10381 withDieAssembly2063820-2 05 AUG 10 RevA PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awideselectionofpoweredapplicationequipmentforextended--use,productionoperationsisavailable. Stationary Jaw Locator Assembly (Supplied with Die Assembly) Back of Tool (Wire Side) Front of Tool (Locator Side) Pivot Pin PRO--CRIMPER III Hand Crimping Tool Frame Die Assembly 354940--1 (408--9930) Moving Jaw Ratchet Adjustment Wheel ThePRO--CRIMPERIIIHandCrimpingTool isaCommercialgrade tool andisdesignedprimarilyforfieldinstallation,repair,maintenancework, orprototypinginindustrial,commercial,orinstitutional applications.Product Stationary Handle crimpedwiththistool will meetthecrimpheightrequirementforhandtoolsin theappropriate114seriesspecification,butmaynotcomplywithotherfeature parametersofthespecification.TycoElectronicsoffersavarietyoftoolsto satisfyyourperformancerequirements.Foradditional information,contactthe Moving Handle ToolingAssistanceCenterat1--800--722--1111. Wire TEDieAssembly LocatorAssembly ContactFamily Size Insul StripLength (AWG) Dia (mm in. ) 24 -- 20 L 11.52.52 ---- 2.792.79 SL156 .060 -- .110 18 3.96 + 0.38 22006633882200----22 5588551155----11 SSeerriieess .156 156 + .015 015 Connectors 1.09 -- 1.91 24 -- 20 S .043 -- .075 Suppliedwithdieassembly.Alsoavailableseparately. Contactthe TOOLING ASSISTANCECENTER orPRODUCT INFORMATION (see below)forspecificcontactpartnumbers. Figure 1 Reasons for revision are listed in Section 11, 1. INTRODUCTION REVISION SUMMARY. PRO--CRIMPER III Hand Crimping Tool Assembly 2063820--1 consists of Die Assembly 2. DESCRIPTION (Figures1 and 2) 2063820--2 and PRO--CRIMPER III Hand Crimping Tool Frame 354940--1. The die assembly consists of crimping dies and a locator assembly. The tool features a tool frame with a stationary jaw and handle, a moving jaw, a moving handle, and an Read these instructions thoroughly before crimping adjustable ratchet that ensures full contact crimping. any contacts. The tool frame holds a die assembly with three crimping sections. Dimensions on this sheet are in millimeters with NOTE inch equivalents provided in brackets . Figures and illustrations are for identification only and are The die assembly features a wire anvil, an insulation i not drawn to scale. anvil, a wire crimper, and an insulation crimper. E2010 Tyco Electronics Corporation, Berwyn, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change. 1 of 6 PRODUCT INFORMATION 1--800--522--6752 Forlatest revision and Regional CustomerService, All Rights Reserved visit ourwebsite atwww.tycoelectronics.com TE logo and Tyco Electronics are trademarks. LOCB *Trademark. Otherproducts, logos, and company names might be trademarks of theirrespective owners.408-10381 PRO-CRIMPERIIIHandCrimpingToolAssembly2063820-1 Nut Locator Tool Frame Assembly Insulation Die Retaining Pins Crimper Chamfer Wire Crimper Offset Wire Anvil Chamfer Insulation Anvil Die Retaining Screws Figure 2 Attached to the outside of the frame is a locator screw just enough to hold the dies in place. Do not assembly, which contains a locator, a spring retainer, tighten the screw completely at this time. and a contact support. 8. Carefully close the tool handles, making sure Die retaining pins and die retaining screws are used that the anvils and crimpers align properly. to position and secure the dies in the tool frame. A Continue closing the tool handles until the ratchet nut is used on the upper die retaining screw to hold in the tool frame has engaged sufficiently to hold the locator assembly in place. the anvils and crimpers in place, then tighten both die retaining screws. 9. Place the locator assembly over the end of the 3. INSTALLATIONANDREMOVALOFDIESET long screw, and position the locator assembly ANDLOCATORASSEMBLY (Figure 2) against the side of the tool jaw. 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 10. Place the nut onto the end of the long screw and tighten the nut enough to hold the locator 2. Place the wire anvil and insulation anvil so that assembly in place, while still allowing the locator to their chamfered sides and their marked surfaces slide up and down. face outward, when mounted in the moving jaw of the tool frame. 11. To disassemble, close the tool handles until the ratchet releases, remove the nut, the locator 3. Insert the two die retaining pins. assembly, the two die retaining screws, and the four die retaining pins, and slide the anvils and 4. Insert the short die retaining screw through the crimpers out of the tool jaws. jaw and through both anvil dies, and tighten the screw just enough to hold the dies in place. Do not tighten the screw completely at this time. 4. CONTACTSUPPORTADJUSTMENT (Figure 3) 5. Place the wire crimper and insulation crimper so The contact support is preset prior to shipment, NOTE that their chamfered sides and their marked but minor adjustment may be necessary. surfaces face outward, when mounted in the stationary jaw of the tool frame. i 6. Insert the two die retaining pins. 1. Make a sample crimp and determine if the 7. Insert the long die retaining screw through the contact is straight, bending upward, or bending jaw and through both crimper dies, and tighten the downward. 2 of 6 TycoElectronicsCorporation RevA