Specification Control Drawing FLHTC0311 HIGH TEMPERATURE HOOKUP WIRE, TIN PLATED COPPER, RADIATION-CROSSLINKED, Issue 7 MODIFIED ETFE INSULATED, 200C, 600 VOLT 28th March 2013 The complete requirements for procuring the wire described herein shall consist of this document, the issue in effect of Page 1 of 2 Test Regime WSD 3106 (UK), WCD3106, UL Subject 758, Style 3557, File E38136 and carries UL labels to this effect. Page 2 is for internal use only Conductor - Jacket - Tin Plated Copper Radiation Crosslinked Modified ETFE FINISHED WIRE Part Nominal Conductor Conductor Description CSA Stranding Diameter Maximum Diameter (mm) Nominal Crosslink (mm) No./ Diam. (mm) Resistance Lower Upper Weight Verification Test (mm) 20C Spec Target Spec (kg/ km) Mandrel OD Weight Min. Max. (ohms/ km) Limit Limit (mm) (3%) (kg) (3%) FLHTC0311-0.25-* 0.25 19/0.13 0.55 0.63 83.3 0.96 1.00 1.03 2.95 9.5 0.23 FLHTC0311-0.35-* 0.35 19/0.15 0.74 0.76 52.2 1.12 1.16 1.19 4.22 13 0.36 FLHTC0311-0.50-* 0.50 19/0.19 0.86 0.88 40.1 1.24 1.27 1.31 5.59 13 0.50 FLHTC0311-0.75-* 0.75 19/0.23 1.05 1.08 24.7 1.43 1.47 1.51 7.95 13 0.50 1.58 1.62 1.66 9.9 FLHTC0311-1.00-* 1.00 19/0.25 1.17 1.26 20.0 13 0.50 FLHTC0311-1.50-* 1.50 19/0.32 1.35 1.58 13.7 1.82 1.87 1.92 15.7 19 0.68 19/0.36 1.66 1.79 9.7 2.05 2.10 2.16 18.7 FLHTC0311-2.00-* 2.00 25 0.91 FLHTC0311-2.50-* 2.50 19/0.41 1.85 2.01 8.2 2.24 2.31 2.38 24.6 38 1.36 PART DESCRIPTION: The * in the part description shall be replaced by a standard colour code designator, e.g. FLHTC0311-1.50-9 is 1.50mm, white insulation INSULATION THICKNESS: Sizes 0.25 - 2.00 0.15 mm minimum 0.165 mm (minimum average) Size 2.50 0.165 mm minimum 0.178 mm (minimum average) ADDITIONAL REQUIREMENTS: Crosslink Verification: Time/ temperature - WCD3106 clause 3.3.4 voltage withstand - 2.5 kV mandrels and weights as shown Insulation Tensile Strength: 37.7 N/mm minimum Insulation Elongation: 100% minimum Deformation Test: To UL Factory Inspection Procedure, Subject 758 (Page 40), Style 3557 at 200C T2/ T1 minimum = 0.80 Thermal Stability: 7 days 232C Insulation elongation 60% minimum, Insulation Tensile Strength 34.5 N/mm minimum Shrinkage: 3 mm maximum at each end at 200C/ 1 hour Insulation Resistance: 1524 Mohm.km minimum Spark Test: 8.0 kV Impulse TTTTyyyyccccoooo EEEElllleeeeccccttttrrrroooonnnniiiiccccssss UUUUKKKK LLLLttttdddd TTTTEEEECCCCoooonnnnnnnneeeeccccttiittvviivviittiiyyttyyiissiissaaaattrrttaarraaddddiinniinnggggnnnnaaaammmmeeeeooooffffTTTTyyyyccccoooo TTTThhhhiiiissss ddddrrrraaaawwwwiiiinnnngggg aaaannnndddd tttthhhheeee iiiinnnnffffoooorrrrmmmmaaaattttiiiioooonnnn sssseeeetttt ffffoooorrrrtttthhhh hhhheeeerrrreeeeoooonnnn aaaarrrreeee tttthhhheeee pppprrrrooooppppeeeerrrrttttyyyy ooooffff TTTTyyyyccccoooo TTTThhhhiiiissss ssssppppeeeecccciiiiffffiiiiccccaaaattttiiiioooonnnn sssshhhheeeeeeeetttt ttttaaaakkkkeeeessss pppprrrreeeecccceeeeddddeeeennnncccceeee oooovvvveeeerrrr ddddooooccccuuuummmmeeeennnnttttssss rrrreeeeffffeeeerrrreeeennnncccceeeedddd FFFFaaaarrrraaaaddddaaaayyyy RRRRooooaaaadddd EEEElleelleeccccttrrttrroooonnnniicciiccssssUUUUKKKKLLLLttddttdd,,,,wwwwhhhhiicciicchhhhiissiissrrrreeeeggggiissiisstteetteerrrreeeeddddiinniinn EEEElllleeeeccccttttrrrroooonnnniiiiccccssss UUUUKKKK LLLLttttdddd,,,, aaaannnndddd aaaarrrreeee ttttoooo bbbbeeee hhhheeeelllldddd iiiinnnn ttttrrrruuuusssstttt aaaannnndddd ccccoooonnnnffffiiiiddddeeeennnncccceeee.... 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