COPALUM LITE SEALED TERMINALS AND SPLICES RUGGED, SEALED TERMINALS MADE FROM ALUMINUM AT UP TO 60% LESS WEIGHT Lightweight Terminations for LIGHTWEIGHT Aerospace Applications 60% weight savings vs. copper terminals COPALUM Lite sealed terminals and splices from TE Connectivity (TE) 53% weight savings vs. drop-forged feature the time-tested dry crimp technology that has provided 30 years aluminum terminals of reliable connectivity to the commercial aerospace industry. The new QUALIFIED optimized design provides a weight reduction of up to 60% over copper Full qualification for use in and drop-forged lugs. commercial aircraft Efficient, Reliable Terminations EFFICIENT Single-step crimp for conductor The terminals perforated insert in the crimp barrel penetrates aluminum termination and watertight wire sealing oxides on the conductor to form a long-lasting, oxide-free termination. Grease-free COPALUM The single crimp process also eliminates the need for a second crimp for dry crimp technology wire sealing. Weight savings originate from the lightweight aluminum Compatible with existing crimp tooling alloy, optimized wall thickness, and short barrel length. FLEXIBLE DESIGN Easy wire insertion with ample room for conductors Available with single or TE Components . TE Technology . TE Know-how . dual-hole terminals AMP Agastat CII Hartman Kilovac Microdot Nanonics Polamco Raychem Rochester DEUTSCH Compatible with a variety of SEACON Phoenix L.L. Rowe Phoenix Optix SEACON cable constructions Get your product to market faster with a smarter, better solution. AEROSPACE, DEFENSE & MARINE /// COPALUM LITE SEALED TERMINALS AND SPLICES COPALUM LITE SEALED TERMINALS AND SPLICES Rugged, Sealed Terminals Made from Aluminum At Up To 60% Less Weight Electrical Mechanical Part No. Wire Size Current Crimp Tensile Dual-Hole Single Butt (AWG) (A) Strength, Min Lug Hole Lug Splice 2 152 375 lb (1668 N) 2102579-1 2102571-1 2226081-1 1/0 202 675 lb (3003 N) 2102580-1 2102572-2 2226082-1 2/0 235 825 lb (3670 N) 2102581-1 2102573-1 2226083-1 3/0 275 975 lb (4337 N) 2102582-1 2102574-1 2226084-1 Single-Hole Lug 4/0 303 1125 lb(5004 N) 2102583-1 2102575-1 2226085-1 Part numbers are for straight terminals and splices. Consult TE for custom configurations. APPLICATIONS STANDARDS AND TEST REPORT Commercial Aircraft Product Specification: 108-32088 Unmanned Aerial Vehicles Application Specification: 114-32098 Primary P ower Feeders Qualification Test Report: Grounding Systems 501-134033 Dual-Hole Lug Application Tooling Instruction Sheet: MATERIALS 408-32087 Base Material: Aluminum CABLE COMPATIBILITY Finish: Tin over nickel plating BMS 13-60 PHYSICAL PROPERTIES BMS 13- 78 ABS0949 (AD) Temperature Rating: 175C ASNE0438 (YV) Sealed Crimp: 80 psi MIL -SPEC Salt Spray: 500 hours Butt Splice Dry Crimp Screen for Smooth Barrel for Oxide-Free Termination Snag-Free Wire Insertion without Messy Greases Generous Terminal Aluminum Base Metal Lead-In for Easy, for Reduced Weight Stub-Free Wire Insertion Conductor Crimp Barrel Lead-In for Fast Conductor Placement and Reliable Crimps te.com/copalumlite 2015 TE Connectivity Ltd. family of companies. All Rights Reserved. 1-1773853-6 ADM/RRD 2.5M 06/2015 COPALUM, TE, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other product or company names mentioned herein may be trademarks of their respective owners. While TE has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. North America +1 800 522 6752 Asia Pacific +86 0 400 820 6015 France +33 1 34 20 86 86 Germany +49 6251 133 1999 United Kingdom +44 800 267 666 Visit te.com for additional country contacts.