FOR MORE INFORMATION te.com/products/motorman For email, phone or live chat, go to: te.com/help Part numbers in this brochure are RoHS Compliant*, unless marked otherwise. *as defined te.com/leadfree Product Information Centers Austria: +43 1 90560 1228 Baltic Regions: +46 8 50 72 50 20 Benelux: +31 73 6246 999 Canada: +1 905 475 6222 China: +86 400 820 6015 France: +33 1 34 20 86 86 Germany: +49 6251-133 1999 Italy: +39 011-4012632 Latin & South America: +54 11 4733 2200 Mexico: +52 55 1106 0800 Nordic: +358 9 5123 4218 Spain & Portugal: +34 93-2910366 Switzerland: +41 71 447 04 47 United Kingdom: +44 800 267666 United States: +1 800 522 6752 Introducing Motorman Hybrid Connector Decentral servo motors are widely used in many industries and are typically connected via a deterministic system and power-fed by a separate cable. Recently, motors are becoming increasingly networked via fast Ethernet, which offers the benetfi s of real-time control. However, this does not solve the nuisance of having dual cabling for signal and power. TE Connectivity launches the Motorman hybrid connector, which integrates communication, signal and power transmission of locally controlled motors within a compact rectangular connector. Two fast Ethernet sockets offer the full benefits of real-time automation control, while reducing cabling complexity. te.com 2011 Tyco Electronics Corporation. All Rights Reserved. 2-1773457-1 CIS SP 08/2011 MCON, Motorman, TE Connectivity and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other logos, product and Company names mentioned herein may be trademarks of their respective owners. Cover image reprinted with permission of ELAU GmbH. While TE has made every reasonable effort to ensure the accuracy of the information in this catalog, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.TE Connectivity Motorman hybrid connector TE Connectivity Motorman hybrid connector FEATu RE APPLIED BENEFIT INNOVATION ACHIEVEMENTS Compact size of a traditional Space savings and less influence on rectangular connector and hybrid the customers complex machine Rectangular Size construction (power, communication, architecture TE Connectivity adheres to the compact dimensions of a rectangular connector measuring just 41.5 x 22.3 millimeters. The signal) housing and contact insert are fully downward compatible with TE Connectivity industrial heavy duty connector Q series. Several pre-customized models System integrity and price control The complete power supply and signal communication fit within the tight limits of the insert area. Using regular contacts, available for different customer for OEMs on the harness the connector would have measured twice the targeted size. The dense design could only be realized using TE Connectivitys environments highly modern MCON system of receptacle contacts. Enclosures: Easy Assembly Robust metal Fits tough industrial environments Pl a s t ic Best economical offer for less critical The connector housing was developed completely from scratch. Its design and assembly strategy follow the requirements purposes of hybrid circular conductors. As cables of this type are stiff due to the wire bundling, shielding and multiple insulations, the housing follows the natural bending geometry of the assembled cable. In contrast to traditional rectangular connectors, Ea s y - to - o p en en c l o s u r e Easy and safe configuration due to spacious side access to its interior the cable does not enter at a right angle but at 100 instead, in order to ensure a good match of cable bending radius and housing geometry. This design avoids excessive bending angles at the beginning of the stripped wire section and makes Offers space for two 4-pin Ethernet All signals are bundled in one sure that the contacts are positioned straight in their cavity. sockets, five power sockets, five interface which means only one signal sockets and one protection cable for the customer earth contact Cable Seal APPLICATIONS The cable jacket seal generates two ring shaped lines of compression around the hybrid cable jacket. As the cable is C at 5e communication in heavy Supports industry standards and held straight between the two sealing elements, the level of compression is very equally distributed around the jacket I/O connector on decentral servo environment fast processes circumference. The optimized design permits it to assemble cables of between 13 and 17 millimeters diameter with one size motors of seal. As the seal is held in place by a latching protective cap, the assembly can take place without a torque-controlled tool. Usage of TE Connectivitys MCON Advanced technology combined with interconnection system and its stamped lowest applied cost as processing can I/O connector on AC servo motors contacts be done on application tooling that with PCB guarantees high reproducibility Drives (amplifiers) PRODuCT OFFERING Packaging, assembly, woodworking Part number Description or food processing machines PERFORMANCE DATA 2120320-1 Receptable Housing (metal) Environmental 2120319-1 Receptable Housing (plastic) - IP65 (water & dust protection) - 25g (physical shock) STANDARDS AND 2120321-1 Signal Housing (receptable) for MCON 1.2 - Electro-magnetic compatibility (EMC protection) in metal enclosure SPECIFICATIONS 2 1719840-3 Receptacle Contact MCON 2.8 (2,5mm ) Electrical Cat 5e (ISO/IEC11801) 2 Receptacle Contact MCON 2.8 (4mm ) - 2 x 20A / 600V 85C (20A/600V/6kV2) 1718475-3 MCON 2.8 Receptable Contact - 2 x 20A / 40V 85C VDE - 1 x Ground (protection earth) 2 1452653-2 Receptacle Contact MCON 1.2 (0,35mm ) - 1 x Braid CSA-C22.2 2 Receptacle Contact MCON 1.2 (0,75mm ) - 5 x 2A / 40V 1452656-2 MCON 1.2 Receptacle Contact UL 508C (cable side) 1103427-2 Communication Socket (HC26.Bu.4.C.5,2) Communication - 2 x Cat 5e (AWG 22) UL 1977 (motor side) 1658686-1 HDP-22 Socket Contact for communication insert Category P V V A 2 Application 2120325-1 Tab Connector (with 2 commuincation units assembled) - Reflow capable 2120330-1 Kit: Hood, Cover, Screen Clamp (metal) 2120339-1 Side Clip (metal) 2120340-1 Kit: Hood, Cover, Screen Clamp (plastic) 1245276-2 Side Clip (plastic) 1108847-1 Protection Cover 2120336-1 Protection Cover Sealing 2120337-1 Cable Seal te.com/products/motorman te.com/products/motorman