SET UP GAUGE 2119599-1 8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR APPLICATOR DATA A1 ECR-17-000991 23JAN2017 INTERFACE ADAPTER KH LZ PART REVISION DESCRIPTION FEED TYPE CRIMP SIZE TYPE B ECR-17-007962 02JUN2017 YY CT NUMBER 2.29 mm .090 C ECR-19-005680 09APR2019 WIRE TB CT F 2151256 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL - INSUL D ECR-21-113866 15SEP2021 - JWC TE 2151256 -2 D FINE CRIMP HEIGHT ADJUST PNEUMATIC APPLICATOR INSTRUCTIONS 408-35042 MECHANICAL AND CRIMP 7-2151256-1 C MECHANICAL TOOLING KIT PNEUMATIC AND CRIMP 7-2151256-2 D PNEUMATIC TOOLING KIT 7- 2151256 -7 A CRIMP TOOLING KIT - D D APPLICATOR STYLE CONVERSION CHART ATLANTIC VERSION PART TERMINATOR REVISION DESCRIPTION FEED TYPE NUMBER CONVERT TO PART NUMBERS REQUIRED INTERFACE ADAPTER APPLICATOR DATA CRIMP SIZE TYPE - - - - - - - WIRE 2.29 mm .090 F 2151256 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 - 8- 2151256 -5 1901094-3 - 2168400-6 (QUANTITY 2) INSUL 3.05 mm .120 F SMART APPLICATOR 2161326-1 - 8- 2151256 -4 - - - APPLICATOR INSTRUCTIONS TE TERMINAL - - - - - - - TERMINAL DATA: TE CRIMP SPECIFICATION SERVO 408-35042 2151256 -5 1 FINE CRIMP HEIGHT ADJUST LATCH PLATE PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE - - - - - - - SERVO WIRE STRIP LENGTH INSULATION DIAMETER RANGE 2151256 -6 1 NON-CRIMP HEIGHT ADJUST 2119641-11- LATCH PLATE - - - - - - - - 1 - 1 - 2119641-1 FEED CAM, AIR FEED .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm 248 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION 2119082-31- TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 2151256 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - - 1 1 1 1 2119082-3 CAM, SNAIL, INSULATION ADJUSTMENT 244 - - - TERMINAL 2079764 APP-1 TERMINAL NAME: .090 II MLC RECEPTACLE TERMINAL NAME: .090 II MLC RECEPTACLE APPLICATION - 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 7- 2151256 -7 1 CRIMP TOOLING KIT - - - - - - - - 2119083-1 - - - SPECIFICATION WIRE STRIP LENGTH INSULATION DIAMETER RANGE - 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL WIRE STRIP LENGTH INSULATION DIAMETER RANGE 242 3 7-18023-71- 10 - 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 4.75-5.51 mm .187-.217 IN 1.40-2.50 mm .055-.098 IN 241 4.75-5.51 mm .187-.217 IN 1.40-2.50 mm .055-.098 IN TERMINALS APPLIED 2119580-1-1 - - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 114-61004 - - 114-61004 - - TERMINAL TERMINAL 2844940-11- C3 DWG PN 1 0 C3 DWG PN 2 0 C3 DWG PN 3 0 C3 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL APPLICATION - 1 - 1 - 2844940-1 AIR FEED MODULE 238 APPLICATION COUNTER 994970-1 C3 DWG PN 1 1 C3 DWG PN 2 1 C3 DWG PN 3 1 C3 DWG PN 4 1 1 RECOMMENDED SPARE PARTS - - - 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) - - - SPECIFICATION SPECIFICATION - REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 C C C3 DWG PN 1 2 C3 DWG PN 2 2 C3 DWG PN 3 2 C3 DWG PN 4 2 2119955-1-1 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) - 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 113 2 5 GREASE BEARING SURFACES LIGHTLY TERMINALS APPLIED 5 5 TERMINALS APPLIED 2844908-1 - 1 1 1 1 2844908-1 SCREW, LOCKING 99 28449071- C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 1 1 1 1 2844907-1 POST, LOCKING 98 SHEET SUPPLIED WITH THE APPLICATOR. 455888-41- C2 DWG PN 1 1 C2 DWG PN 2 1 C1 DWG PN 1 1 368087-1 1-368087-1 368084-1 - 1 1 1 1 455888-4 SPACER, CRIMPER 82 1803607 3-1 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT - 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71 2119740-11- ASSEMBLY. SEE BELOW FOR PART NUMBER: - 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 PNEUMATIC FEED WITHSMART APPLICATO CONVERSION: 8- 2151256 -4 2168078-1-2 - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 SERVO FEED WITHFINE CRIMP HEIGHT ADJUS: 8- 2151256 -5 66 2168083-2-1 SERVO FEED WITHNON-CRIMP HEIGHT ADJUS: 8- 2151256 -6 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 WIRE CRIMP HEIGHT 9 60 CRIMP HEIGHT WIRE CRIMP HEIGHT CRIMP HEIGHT WIRE CRIMP HEIGHT CRIMP HEIGHT 4 4 5-18022-51- SIZE mm INCH REFERENCE SETTING - 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE SIZE mm INCH REFERENCE SETTING SIZE mm INCH REFERENCE SETTING 1338685-1-1 APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 W2 DWG WGAUGE 1 W2 DWG CRIMP HT 1 W2 FA SETTING 1 - 1 1 1 1 1338685-1 PAWL, FEED 56 1.25mm2 1.25mm2 1.25+/-0.05 .049+/-.002 8.0 1.35+/-0.05 .053+/-.002 7.0 2168083-3-4 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 W2 DWG WGAUGE 2 W2 DWG CRIMP HT 2 W2 FA SETTING 2 - 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 0.85mm2 9.5 0.85mm2 6 1.03+/-0.05 .041+/-.002 1.20+/-0.05 .047+/-.002 7.5 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. 1-2168083-0-2 - 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10 53 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 5018030-1-1 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 180. - 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52 811242-5-1 - 1 1 1 1 811242-5 BUMPER, HOLD DOWN 51 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 690753-2-1 - 1 1 1 1 690753-2 SPACER, TONKER 50 *WARNING 18023-93- 8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY - 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE 21196521- ACTUATE THE COUNTER. - - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 2119653-1 SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE 9 - - 1 - 1 2119653-1 FEED CAM, POST FEED 47 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 1803583-9-1 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO - 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 1803515-1-1 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 RECOMMENDED SPARE PARTS - 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR 44 1803602-11- 10 - 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 41 2 PROPER SETUP AND ADJUSTMENTS. REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND 1752356-11- - 1 1 1 1 1752356-1 SUPPORT, TERMINAL STORAGE OF APPLICATOR. 34 B B 11 2079383-5-2 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, - 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE 3 2-2844962-6-2 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - 2 2 2 2 2-2844962-6 SPACER, CYLINDRICAL, STRIP GUIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL 30 2844992-1-1 INFORMATION. 4 - 1 1 1 1 2844992-1 ASSEMBLY, STRIP GUIDE 29 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 455888-31- APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - 1 1 1 1 455888-3 SPACER, CRIMPER 28 12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1320928-21- USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.55 . - 1 1 1 1 1320928-2 STRIP GUIDE 24 2168083-2-1 5 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 TERMINAL LUBRICANT IS RECOMMENDED. 21 1-18028-22- - 2 2 2 2 1-18028-2 WASHER, FLAT, REG M4 20 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER 2119533-1 13 13 - 1 1 1 1 2119533-1 STRIPPER, SIDE FEED 19 DOCUMENT, 101-35000. 2119806-1 CABLE DIAMETER - 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-31- - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-31- - 1 1 1 1 1-356885-3 STOP, SHEAR 11 2119805-1-1 - 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 1803095-61- - 1 1 1 1 1803095-6 FLOATING SHEAR, FRONT 9 1 1-1803058-71- 1 2 2 1 1 1-1803058-7 ANVIL, COMBINATION 8 1 ITEM 7..1 - - - - - - - 7 ITEM 6..1 - - - - - - - 6 2119757-8-1 - 1 1 1 1 2119757-8 DEPRESSOR, SHEAR 5 4-238011-71- - 1 1 1 1 4-238011-7 BLOCK, CRIMPER SPACER 4 1-1633961-1-1 1 2 2 1 1 1-1633961-1 CRIMPER, INSULATION F PREMIUM 3 1 1 455888-81- CUT TO LENGTH AT ASSEMBLY. - 1 1 1 1 455888-8 SPACER, CRIMPER 2 1-456406-6-1 1 2 2 1 1 1-456406-6 CRIMPER, WIRE PREMIUM 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH 1 THIN WALL (FLR) INSULATION. ITEM A A -77 -72 -71 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 05NOV2014 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity K. STAKEM THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 05NOV2014 Harrisburg, PA 17105-3608 APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS G. BAILEY DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 05NOV2014 LISTED IN THE APPLICATION SPECIFICATION. T. ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 1 PLC INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2151256 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 D 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY 1-23419-5 LOC-TITE TO THREADS.8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 2 PNEUMATIC 244 243 A 238 242 2 3 53 50 REF 3.5 0.5 8 59 82 1 34 1 REF C C SEE DETAIL A 52 2 TERMINAL SUPPORT LOCATION 3 1 56 51 4 28 5 FEED SPRING SETTING POSITION 41 (SHOWN FROM REAR SIDE) 44 REF 44.66 0.05 66 2 DETAIL A 67 164 33 RAM SET-UP A 24 19 B B 20 30 21 9 29 1 ITEM 30 LOCATED AT 12 FRONT HOLES 30 REF 241 REF 29 13 1 CAM POSITIONS 11 CAM POSITION 20 30mm STROKE 30mm STROKE 30mm STROKE 113 46 98 99 34 54 8 60 54 10 5 1 1 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 05NOV2014 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity K. STAKEM CHK 05NOV2014 Harrisburg, PA 17105-3608 G. BAILEY DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 05NOV2014 T. ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC 49 - 2 PLC - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 40mm STROKE 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151256 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 D AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION