Instruction Sheet Suggested Preventative Maintenance 408-8059 Schedule for Applicators 20 Feb 20 Rev H 1. PURPOSE The figures quoted within this document are estimates and for reference only. Tooling life is dependent upon severity of application. Preventative Maintenance Schedules should be defined by each customer specific application. 2. DAILY CLEANING Applicators MUST be cleaned and lubricated every eight hours of operation or when removed from terminating unit to be stored. CAUTION DO NOT CLEAN APPLICATOR WITH AIR HOSE. 1. Remove applicator from terminating unit. Remove terminal strip. 2. Remove applicator ram from applicator. DO NOT REMOVE TOOLING FROM RAM. 3. Wipe complete ram assembly with a cloth to remove old grease and dirt. 4. Check crimpers, anvil, and shear for excessive wear or damage and replace if necessary. 5. Check alignment of terminal stripper and tightness of stripper, anvil, and crimper mounting bolts. 6. Lubricate the bearing surfaces of the ram and the feed cam with a light film of grease (recommended grease is Chevron Ultra Duty EP NLGI No 2). 7. Clean applicator body. Make sure all chips, dirt, and grease are removed. Place a drop of oil (recommended oil is 3-IN-ONE) at all pivot points. 8. Replace ram in applicator. If applicator is to be stored, install the transportation collar onto the ram. If no transportation collar is present, lower the ram assembly to hold lead terminal between crimpers and anvil. 3. MONTHLY CLEANING Applicators MUST be cleaned completely every thirty days to remove all grease, oil, and dirt. 1. Remove ram from applicator. DO NOT REMOVE TOOLING FROM RAM. 2. Remove terminals from applicator. 3. Use clean, dry cloth, remove dirt and chips from the applicator. CAUTION DO NOT CLEAN IN VAPOR DEGREASER. 4. Lubricate the bearing surfaces of the ram and feed cam with a light film of grease (recommended grease is Chevron Ultra Duty EP NLGI No 2). 5. Place a drop of oil (recommended oil is 3-IN-ONE) at all pivot points. 6. Replace ram in applicator. If applicator is to be stored, install the transportation collar onto the ram. If no transportation collar is present, lower the ram assembly to hold lead terminal between crimpers and anvil. 4. STORAGE If applicator is to be stored, a light application of rust inhibitor LPS3 or equivalent is recommended. Chevron and 3-IN-ONE are trademarks of their respective owners 2020 TE Connectivity Ltd. family of companies. PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. 1 of 3 All Rights Reserved. For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. 408-8059 8 Hours Weekly Bi-Weekly Monthly Or Or Or Or Comments 25,000 250,000 500,000 1,000,000 Cycles Cycles Cycles Cycles GREASE/OIL/RUST INHIBITOR Daily Cleaning Clean complete applicator and inspect X general function. Ram Assembly X Grease Lightly All Pivot Parts X Oil 2 or 3 Drops Storage Apply rust inhibitor before storage Reference applicator assembly print for critical locations and preventative maintenance for daily cleaning. VISUALLY INSPECT FOR EXCESSIVE WEAR OR DAMAGE Wire Crimper X Replace if excessive wear or damage is detected. Insulation Crimper Replace if excessive wear or damage is X detected. Anvil Replace if excessive wear or damage is X detected. Hold Down Replace if excessive wear or damage is X detected. Floating Shear X Inspect cutting edges. Replace if excessive wear or damage is detected. Shear Holder X Inspect cutting edges. Replace if excessive wear or damage is detected. Upper Shear Tooling Inspect cutting edges. Replace if X excessive wear or damage is detected. Lower Shear Tooling X Inspect cutting edges. Replace if excessive wear or damage is detected. Feed Finger (Pawl) X Replace if excessive wear or damage is detected. Stock Drag Replace if excessive wear or damage is X detected. Drag Springs X Replace if wear or fatigue is detected. Shear Spring X Replace if fatigue is detected. Figure 1 (cont) 2 of 3 20 Feb 20 Rev H