SET UP GAUGE 2119599-1 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE 8 7 6 5 4 3 2 1 WIRE STRIP LENGTH INSULATION DIAMETER RANGE THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm n ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - - - TERMINAL ATLANTIC VERSION TERMINATOR APPLICATOR DATA APPLICATION A RELEASED 11AUG2014 INTERFACE ADAPTER RW GB PART - - - REVISION DESCRIPTION FEED TYPE SPECIFICATION CRIMP SIZE TYPE B ECR-18-013909 02SEP2018 TB TE NUMBER 1.37 mm .054 WIRE F TERMINALS APPLIED 2266351 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL - INSUL - C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 TE TERMINAL TE TERMINAL TE SEAL TE SEAL 2266351 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC APPLICATOR INSTRUCTIONS C2 DWG PN 1 1 C2 DWG PN 2 1 C2 DWG PN 3 1 C2 DWG PN 4 1 987654-1 (B) 987654-4 (B) 987654-7 (B) 1-987654-0 (B) 408-35042 MECHANICAL AND CRIMP C2 DWG PN 1 2 C2 DWG PN 2 2 C2 DWG PN 3 2 C2 DWG PN 4 2 7-2266351-1 B MECHANICAL 987654-2 (B) 987654-5 (B) 987654-8 (B) 1-987654-1 (B) TOOLING KIT C2 DWG PN 1 3 C2 DWG PN 2 3 C2 DWG PN 3 3 C2 DWG PN 4 3 987654-3 (B) 987654-6 (B) 987654-9 (B) 1-987654-2 (B) PNEUMATIC AND CRIMP 7-2266351-2 B PNEUMATIC TOOLING KIT 7- 2266351 -7 A CRIMP TOOLING KIT - D D WIRE CRIMP HEIGHT CRIMP HEIGHT APPLICATOR STYLE CONVERSION CHART ATLANTIC VERSION SIZE mm INCH REFERENCE SETTING PART TERMINATOR REVISION DESCRIPTION FEED TYPE NUMBER CONVERT TO PART NUMBERS REQUIRED INTERFACE ADAPTER APPLICATOR DATA CRIMP SIZE TYPE - - - - - - - 2119640-11- - 1 - 1 - 2119640-1 PUSH ROD, AIR FEED 250 WIRE 1.37 mm .054 F 2266351 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 - 8- 2266351 -5 1901094-3 - 2168400-6 (QUANTITY 2) 1803259-1-1 - 1 - 1 - 1803259-1 BUSHING, FLANGED INSUL 1.88 mm .074 249 F SMART APPLICATOR 2161326-1 - 8- 2266351 -4 - - - 2119641-1-1 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 248 APPLICATOR INSTRUCTIONS - - - - - - - 2119082-4-1 SERVO 408-35042 - 1 1 1 1 2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT 2266351 -5 1 FINE CRIMP HEIGHT ADJUST 244 LATCH PLATE 20797641- PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 - 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 2119083-1 - - - - - - - SERVO - 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242 3 2266351 -6 1 NON-CRIMP HEIGHT ADJUST 7-18023-7-1 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION LATCH PLATE - - - - - - - - 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 2119580-11- DELPHI TERMINAL TERMINAL DATA: DELPHI CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE 2266351 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - - - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 2063440-11- TERMINAL NAME: TERM F M/P 150 SER P2S - 1 - 1 - 2063440-1 AIR FEED MODULE 238 7- 2266351 -7 1 CRIMP TOOLING KIT - - - - - - - - WIRE STRIP LENGTH INSULATION DIAMETER RANGE 21045-3-2 - 2 - 2 - 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT WIRE STRIP LENGTH INSULATION DIAMETER RANGE 172 .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm n COUNTER 9949701- 10 - REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 3.78-4.54 mm .149-.179 IN 1.20-1.90 mm .047-.075 IN n - - - TERMINAL 240638-1 - 1 - 1 - 240638-1 SPRING, FEED FINGER 163 APPLICATION Delphi Crimp Information Sheet 12089290 pg 27 of 37 TERMINAL 3-23627-71- - - - SPECIFICATION - 1 - 1 - 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854 137 APPLICATION 2119799-1 1 RECOMMENDED SPARE PARTS - - - SPECIFICATION - 1 - 1 - 2119799-1 HOLDER,FEED FINGER, AF 136 C C 2844908-1 TERMINALS APPLIED - 1 1 1 1 2844908-1 SCREW, LOCKING 99 2 GREASE BEARING SURFACES LIGHTLY TERMINALS APPLIED 2844907-1 C3 DWG PN 1 0 C3 DWG PN 2 0 C3 DWG PN 3 0 C3 DWG PN 4 0 - 1 1 1 1 2844907-1 POST, LOCKING TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL 98 455888-51- 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION C3 DWG PN 1 1 C3 DWG PN 2 1 C3 DWG PN 3 1 C3 DWG PN 4 1 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL DELPHI TERMINAL TE TERMINAL DELPHI TERMINAL 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) - 1 1 1 1 455888-5 SPACER, CRIMPER 82 SHEET SUPPLIED WITH THE APPLICATOR. 1803607-11- C3 DWG PN 1 2 C3 DWG PN 2 2 C3 DWG PN 3 2 C3 DWG PN 4 2 C1 DWG PN 1 1 C1 DWG PN 2 1 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) 286997-1 12089290 - 1 1 1 1 1803607-1 DOCUMENTATION PACKAGE 71 2119791-5-1 C1 DWG PN 1 2 C1 DWG PN 2 2 4 1690579-1 12089290 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT - 1 1 1 1 2119791-5 DEPRESSOR, WIRE 70 2119740-11- ASSEMBLY. SEE BELOW FOR PART NUMBER: - 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 PNEUMATIC FEED WITHSMART APPLICATO CONVERSION: 8- 2266351 -4 2168078-12- - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 SERVO FEED WITHFINE CRIMP HEIGHT ADJUS: 8- 2266351 -5 66 2168083-21- SERVO FEED WITHNON-CRIMP HEIGHT ADJUS: 8- 2266351 -6 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 WIRE CRIMP HEIGHT CRIMP HEIGHT 5-18022-51- 9 - 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE SIZE mm INCH REFERENCE SETTING SIZE mm INCH REFERENCE SETTING 1338685-11- APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 1 1 1 1 1338685-1 PAWL, FEED 56 0.60mm2 1.25+/-0.05 .049+/-.002 8.2 2168083-34- W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 - 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 0.50mm2 9.8 6 1.10+/-0.05 .043+/-.002 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62, 180 & 242. 1-2168083-0-2 W1 FA SETTING 3 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 - 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10 53 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 180 & 242. 0.35mm2 1.00+/-0.05 .039+/-.002 10.7 5018030-11- - 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52 7 811242-5-1 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. - 1 1 1 1 811242-5 BUMPER, HOLD DOWN 51 690753-21- *WARNING - 1 1 1 1 690753-2 SPACER, TONKER 8 50 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY 18023-9-3 ACTUATE THE COUNTER. ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE - 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 2119652-1 - - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE 9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 2119653-1 - - 1 - 1 2119653-1 FEED CAM, POST FEED 47 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO 1803583-9-1 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR 1803515-1-1 1 RECOMMENDED SPARE PARTS - 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 10 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 1803602-11- PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND 1752356-1-1 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, - 1 1 1 1 1752356-1 SUPPORT, TERMINAL STORAGE OF APPLICATOR. 34 B B 2079383-5-2 REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE - 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL 3 2-2844962-42- APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. - 2 2 2 2 2-2844962-4 SPACER, CYLINDRICAL, STRIP GUIDE INFORMATION. 30 2844992-21- 4 - 1 1 1 1 2844992-2 ASSEMBLY, STRIP GUIDE 29 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 12 455888-2-1 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - 1 1 1 1 455888-2 SPACER, CRIMPER 28 USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.55 . 1320928-21- NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 1 1 1 1320928-2 STRIP GUIDE 24 2168083-2-1 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 1-18028-22- DOCUMENT, 101-35000. - 2 2 2 2 1-18028-2 WASHER, FLAT, REG M4 20 2119533-91- - 1 1 1 1 2119533-9 STRIPPER, SIDE FEED 19 21198061- CABLE DIAMETER - 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-3-1 - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-4-1 - 1 1 1 1 1-356885-4 STOP, SHEAR 11 2119805-11- - 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 1803095-1-1 - 1 1 1 1 1803095-1 FLOATING SHEAR, FRONT - 9 1 6-1633932-61- 1 2 2 1 1 6-1633932-6 ANVIL, COMBINATION 8 1 ITEM 7..1 - - - - - - - 7 ITEM 6..1 - - - - - - - 6 2119757-81- - 1 1 1 1 2119757-8 DEPRESSOR, SHEAR 5 2-238011-0-1 - 1 1 1 1 2-238011-0 BLOCK, CRIMPER SPACER 4 1-1633962-5-1 1 2 2 1 1 1-1633962-5 CRIMPER, INSULATION F PREMIUM 3 1 1 455888-61- CUT TO LENGTH AT ASSEMBLY. - 1 1 1 1 455888-6 SPACER, CRIMPER 2 6-1633664-31- 1 2 2 1 1 6-1633664-3 CRIMPER, WIRE 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH 1 THIN WALL (FLR) INSULATION. ITEM A A -77 -72 -71 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 26JUN2014 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity R.O.WILSON THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 26JUN2014 Harrisburg, PA 17105-3608 APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS K.J.STAKEM DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 27JUN2014 LISTED IN THE APPLICATION SPECIFICATION. T.L.ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 1 PLC - INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2266351 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 B 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY 1-23419-5 LOC-TITE TO THREADS.8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 2 250 PNEUMATIC 2 244 249 243 53 242 238 2 6 A 163 50 REF 2.4 0.5 8 59 82 136 1 34 REF 1 2 137 52 C C 70 172 TERMINAL SUPPORT LOCATION 51 3 56 1 4 28 5 41 44 REF 44.25 0.05 66 2 67 164 33 RAM SET-UP A 24 19 B B 30 20 21 9 1 29 ITEM 30 LOCATED AT 12 FRONT HOLES 241 30 REF REF 29 13 1 CAM POSITIONS 11 CAM POSITION 20 30mm STROKE 30mm STROKE 30mm STROKE 46 98 99 34 54 8 60 54 10 1 1 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 26JUN2014 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity R.O.WILSON CHK 26JUN2014 Harrisburg, PA 17105-3608 K.J.STAKEM DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 27JUN2014 T.L.ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - 49 - 2 PLC - - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 - 40mm STROKE 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2266351 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 B AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION