%% % + + ,+ % 5 82, - - .- /0. 1/ 2.3 4.0 & & 1 % & % & * % % ( % % % % * & ( * % * % 9 & : % %. % ( % & & & % % - % & - % , & % % . 0/. & * % - % & - 53. 42 .- .2 30 / 1 2.0 - 4 - 4/ 5.- % % 0/ 0/. 4 .< . 0/. 1 % %= . 0/. 5 >- . 0/.5 .< 5. Figure 1 Reasons for reissue are provided in Section 13, 4 - 2/ 4 REVISION SUMMARY. CHAMP Portable Hand Operated Tools 229378 and 2319251 (see Figure 1) are designed to 2.0 - 4 terminate 14, 24, 36, and 50position CHAMP connectors using the Insulation Displacement Crimp The MI1 tools listed in Figure 1 may be used with technique without any modification or conversion. The the combs in place on the tool or with the combs tools may be converted to perform various functions removed from the tool and positioned on the optional see Section 12. lacing fixture. If lacing on the tool, wires may be laced into the combs to produce a 90 cable dress Refer to Catalog 82008 for CHAMP connector part connection. If lacing remotely using the optional lacing numbers. fixture, wires may be laced into the combs to produce either a 90 or a 180 cable dress connection. 4 . 4 . % % ,- , , ./ .0 . % % & 7 ( % 12 ,3 4 , ./ .5 .605 3 % & % % & ( * &&& () ) ) ) * ) % & ( % % & & % * ( The remote lacing feature enables the user to lace Locking LatchHolds wire comb supports together wires on one set of combs while another operator during termination of wires. terminates a connector using another set of combs in Inserters and Wire StuffersCut and simultaneously the MI1 tool. In addition to the standard tool which is insert wires between contact slots. designed for conventional applications, four other versions of the MI1 tool are available for special Lacing FixtureHolds the combs, supports the wire applications. They are: during lacing procedure, and allows the wire to be predressed at 90 or 180 . Colorcoded decals are Tool 2293783 provides a halftap (daisy chain) included for wire lacing visual identification. application when more than one connector is to be attached to the same group of wires (conductors are With the exception of connectors with Fslot contacts, not cut during termination). CHAMP connectors are available in various styles and will accommodate a wire size range of 2622 Tool 22293780 provides a twowire insertion AWG solid conductors or 2822 AWG stranded application when more than one wire is inserted into (7strand only) conductors and a maximum insulation one contact slot (terminates 26 AWG solid conductors diameter of 1.14 .045 . These connectors can accept only). wires having soft insulation, such as pvc or polyethylene. Connectors with Fslot contacts will Tool 22293783 provides termination of 24position accommodate only 22 AWG wires with either solid or CHAMP shielded connectors. stranded (7strand only) conductors and a maximum insulation diameter of 1.42 .056 . Tool 22293785 provides termination for 50 position Great Britain CHAMP Connectors. Tool 2319251 provides termination of large diameter % & insulation (1.42 .056 maximum), 22 AWG wires, in Fslot CHAMP connectors up to 50 positions. Select a sturdy work bench that is a convenient height for the operator. Position the tool on the work bench: The features of the tool are as follows: make sure there is sufficient space at the back of the tool to permit handling of the wire bundle, and make Base PlateSupports functional components of the sure tool handles can open fully. Secure the base tool, and can be secured to the work bench. plate to the work bench. Make certain the work area is well lighted, and that the area around the tool is HandlesRetain wire stuffers/inserters and provide kept clear for operation of the handles. insertion force. Stops on handles prevent overinsertion of wires during terminating process. & & Color Bar Guide AssemblyEnsures correct orientation of wires in slots of connectors. The procedure which follows has been prepared for standard colorcoded wires. The same method of Shear PlatesAligns wire with cable slots and operation will apply for nonstandard colorcoded enables wires to be sheared. wires however, the wire groups MUST be defined in some other way. Connector SupportHolds connector in proper position and provides surface (shear plates) for Proceed as follows: cutting off excess wire. 1. Remove approximately 203 8.000 length of Spring LockAffords positive lock when connector sheathing from end of wire. Do NOT cut or nick support is in UP position. insulation of individual wires. ThumbscrewRetains connector securely in & connector support. Wire Combs (Separable)Separate and hold wires that are laced into tool or predressed in lacing fixture. 2. Separate wires into color groups (predominantly Wire Comb SupportsSupport wire combs and white in one group, predominantly red in one locking latch. group, etc.). Cable ClampHolds wire in position on the tool 3. Wrap a piece of wire around each group to keep during lacing procedure. the groups separated.