SET UP GAUGE 2119599-1 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE 8 7 6 5 4 3 2 1 WIRE STRIP LENGTH INSULATION DIAMETER RANGE THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm n ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - - - TERMINAL ATLANTIC VERSION TERMINATOR APPLICATOR DATA APPLICATION 1 DEVELOPMENT 06MAY2016 INTERFACE ADAPTER KH LZ PART - - - REVISION DESCRIPTION FEED TYPE SPECIFICATION CRIMP SIZE TYPE A RELEASED 10JUN2016 MEH CT NUMBER 2.54 mm .100 B ECR-19-000044 02JAN2019 WIRE TB TE F TERMINALS APPLIED 2836294 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL - INSUL - C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 TE TERMINAL TE TERMINAL TE SEAL TE SEAL 2836294 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC APPLICATOR INSTRUCTIONS C2 DWG PN 1 1 C2 DWG PN 2 1 C2 DWG PN 3 1 C2 DWG PN 4 1 987654-1 (B) 987654-4 (B) 987654-7 (B) 1-987654-0 (B) 408-35042 MECHANICAL AND CRIMP C2 DWG PN 1 2 C2 DWG PN 2 2 C2 DWG PN 3 2 C2 DWG PN 4 2 7-2836294-1 B MECHANICAL 987654-2 (B) 987654-5 (B) 987654-8 (B) 1-987654-1 (B) TOOLING KIT C2 DWG PN 1 3 C2 DWG PN 2 3 C2 DWG PN 3 3 C2 DWG PN 4 3 987654-3 (B) 987654-6 (B) 987654-9 (B) 1-987654-2 (B) PNEUMATIC AND CRIMP 7-2836294-2 B PNEUMATIC TOOLING KIT 7- 2836294 -7 A CRIMP TOOLING KIT - D D WIRE CRIMP HEIGHT CRIMP HEIGHT APPLICATOR STYLE CONVERSION CHART ATLANTIC VERSION SIZE mm INCH REFERENCE SETTING PART TERMINATOR REVISION DESCRIPTION FEED TYPE NUMBER CONVERT TO PART NUMBERS REQUIRED INTERFACE ADAPTER APPLICATOR DATA CRIMP SIZE TYPE - - - - - - - WIRE 2.54 mm .100 F 2836294 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 - 8- 2836294 -5 1901094-3 - 2168400-6 (QUANTITY 2) 2119640-1-1 - 1 - 1 - 2119640-1 PUSH ROD, AIR FEED INSUL 4.06 mm .160 250 F SMART APPLICATOR 2161326-1 - 8- 2836294 -4 - - - 1803259-11- - 1 - 1 - 1803259-1 BUSHING, FLANGED 249 APPLICATOR INSTRUCTIONS - - - - - - - 2119641-11- SERVO 408-35042 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 2836294 -5 1 FINE CRIMP HEIGHT ADJUST 248 LATCH PLATE 2119082-4-1 PNEUMATIC FEED 2119950-1 1338683-8 5-18022-5 2119641-1 2119799-1 2063440-1 - 1 1 1 1 2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT 244 2079764-1 - - - - - - - SERVO - 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 2836294 -6 1 NON-CRIMP HEIGHT ADJUST 21190831- TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION LATCH PLATE - - - - - - - - 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242 3 7-18023-7-1 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TERMINAL NAME: AMP MCP 2.8K FLAT TYPE RECEPTACLE 2836294 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - - 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 2119580-11- TERMINAL NAME: TAB, FASTON, .110 SERIES - - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 7- 2836294 -7 1 CRIMP TOOLING KIT - - - - - - - - WIRE STRIP LENGTH INSULATION DIAMETER RANGE 2063440-1-1 - 1 - 1 - 2063440-1 AIR FEED MODULE WIRE STRIP LENGTH INSULATION DIAMETER RANGE 238 .171-.186 IN 4.34-4.72 mm .120-.125 IN 3.05-3.18 mm n 21045-3-2 10 - 2 - 2 - 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT 172 3.90-4.70 mm .154-.185 IN 1.78-3.30 mm .070-.130 IN n - - - TERMINAL COUNTER 9949701- - REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 APPLICATION 114-3118 - - TERMINAL 2406381- - - - SPECIFICATION - 1 - 1 - 240638-1 SPRING, FEED FINGER 163 APPLICATION 3-23627-71- 1 RECOMMENDED SPARE PARTS - - - SPECIFICATION - 1 - 1 - 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854 137 C C 2119799-1 TERMINALS APPLIED - 1 - 1 - 2119799-1 HOLDER,FEED FINGER, AF 136 2 GREASE BEARING SURFACES LIGHTLY TERMINALS APPLIED 28449081- C3 DWG PN 1 0 C3 DWG PN 2 0 C3 DWG PN 3 0 C3 DWG PN 4 0 - 1 1 1 1 2844908-1 SCREW, LOCKING TE TERMINAL TE TERMINAL TE TERMINAL TE SEAL 99 28449071- 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION C3 DWG PN 1 1 C3 DWG PN 2 1 C3 DWG PN 3 1 C3 DWG PN 4 1 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 67890-1 (C) 67890-3 (C) 67890-5 (C) 67890-7 (C) - 1 1 1 1 2844907-1 POST, LOCKING 98 SHEET SUPPLIED WITH THE APPLICATOR. 455888-61- C3 DWG PN 1 2 C3 DWG PN 2 2 C3 DWG PN 3 2 C3 DWG PN 4 2 C1 DWG PN 1 1 67890-2 (C) 67890-4 (C) 67890-6 (C) 67890-8 (C) 63138-1 - 1 1 1 1 455888-6 SPACER, CRIMPER 82 1803607-1-1 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT - 1 1 1 1 1803607-1 DOCUMENTATION PACKAGE 71 2119740-11- ASSEMBLY. SEE BELOW FOR PART NUMBER: - 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 PNEUMATIC FEED WITHSMART APPLICATO CONVERSION: 8- 2836294 -4 2168078-1-2 - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 SERVO FEED WITHFINE CRIMP HEIGHT ADJUS: 8- 2836294 -5 66 2168083-2-1 SERVO FEED WITHNON-CRIMP HEIGHT ADJUS: 8- 2836294 -6 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 WIRE CRIMP HEIGHT CRIMP HEIGHT 3 WIRE CRIMP HEIGHT CRIMP HEIGHT 5-18022-51- 9 - 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE SIZE mm INCH REFERENCE SETTING SIZE mm INCH REFERENCE SETTING 1338683-8-1 APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 1 1 1 1 1338683-8 FEED PAWL 56 18 AWG 1.47+/-0.05 .058+/-.002 4.2 2168083-34- W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 - 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 20 AWG 5.3 6 1.37+/-0.05 .054+/-.002 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. 1-2168083-02- W1 FA SETTING 3 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 - 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10 53 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 22 AWG 1.32+/-0.05 .052+/-.002 6.1 5018030-1-1 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 180. - 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52 811242-5-1 - 1 1 1 1 811242-5 BUMPER, HOLD DOWN 51 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 690753-21- *WARNING - 1 1 1 1 690753-2 SPACER, TONKER 50 18023-9-3 8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY - 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE 2119652-1 ACTUATE THE COUNTER. - - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 SETTING FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE 2119653-1 9 - - 1 - 1 2119653-1 FEED CAM, POST FEED 47 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 1803583-91- SETTINGS GREATER THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 1 RECOMMENDED SPARE PARTS 1803515-11- NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. THE CRIMP TOOLING. REFER TO THE INSTRUCTION SHEET FOR - 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 1803602-1-1 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND 10 PROPER SETUP AND ADJUSTMENTS. - 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 41 1752356-11- STORAGE OF APPLICATOR. - 1 1 1 1 1752356-1 SUPPORT, TERMINAL 34 B B 11 2079383-5-2 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, 3 - 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE 3-2844962-0-2 - 2 2 2 2 3-2844962-0 SPACER, CYLINDRICAL, STRIP GUIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL 30 2844992-11- 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE INFORMATION. - 1 1 1 1 2844992-1 ASSEMBLY, STRIP GUIDE 29 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 455888-31- - 1 1 1 1 455888-3 SPACER, CRIMPER 28 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) 1320928-2-1 USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.33 . - 1 1 1 1 1320928-2 STRIP GUIDE 24 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER 2168083-2-1 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 DOCUMENT, 101-35000. 1-18028-2-2 - 2 2 2 2 1-18028-2 WASHER, FLAT, REG M4 20 21195331- 13 13 - 1 1 1 1 2119533-1 STRIPPER, SIDE FEED 19 2119806-1 CABLE DIAMETER - 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-3-1 - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-4-1 - 1 1 1 1 1-356885-4 STOP, SHEAR 11 2119805-1-1 - 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 1803095-1-1 - 1 1 1 1 1803095-1 FLOATING SHEAR, FRONT - 9 1 4-1633922-01- 1 2 2 1 1 4-1633922-0 ANVIL, COMBINATION 8 1 ITEM 7..1 - - - - - - - 7 ITEM 6..1 - - - - - - - 6 2119757-8-1 - 1 1 1 1 2119757-8 DEPRESSOR, SHEAR 5 238011-2-1 - 1 1 1 1 238011-2 BLOCK, CRIMPER SPACER 4 3-2119582-41- 1 1 2 2 1 1 3-2119582-4 CRIMPER, INSULATION F PREMIUM THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER REQUIREMENT. 3 1 1 455888-41- CUT TO LENGTH AT ASSEMBLY. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. THIS - 1 1 1 1 455888-4 SPACER, CRIMPER 2 CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN A TE 456407-81- 1 2 2 1 1 456407-8 CRIMPER, WIRE PREMIUM 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH 1 CONNECTIVITY APPLICATION SPECIFICATION HOWEVER, IT HAS BEEN VALIDATED ACCORDING TO THIN WALL (FLR) INSULATION. TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. TE CONNECTIVITY ITEM A A -77 -72 -71 -2 -1 PART NO DESCRIPTION EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN TE CONNECTIVITY APPLICATION DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 06MAY2016 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity K.HUANG SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 06MAY2016 Harrisburg, PA 17105-3608 FITNESS FOR PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS K.HUANG DIMENSIONS: TOLERANCES UNLESS APVD NAME PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC OTHERWISE SPECIFIED: 06MAY2016 LISTED IN THE APPLICATION SPECIFICATION. L.ZHANG mm Ocean Side Feed APPLICATION. PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 1 PLC - INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2836294 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 B 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND 282 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY 1-23419-5 LOC-TITE TO THREADS.8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 2 250 PNEUMATIC 2 244 249 243 53 238 242 2 3 A 50 163 REF 8 0 59 82 1 136 34 REF 1 137 52 C C 2 172 TERMINAL SUPPORT LOCATION 51 3 1 4 56 28 5 41 44 REF 44.61 0.05 66 2 67 164 33 RAM SET-UP A 24 19 B B 30 20 21 29 9 1 ITEM 30 LOCATED AT FRONT HOLES 12 30 REF 241 REF 29 13 1 CAM POSITIONS 11 CAM POSITION 20 30mm STROKE 30mm STROKE 30mm STROKE 46 98 99 34 54 8 60 54 10 1 1 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 06MAY2016 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity K.HUANG CHK 06MAY2016 Harrisburg, PA 17105-3608 K.HUANG DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 06MAY2016 L.ZHANG mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - 49 - 2 PLC - - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 - 40mm STROKE 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2836294 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 B AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION