44A7422 SPECIFICATION CONTROL DRAWING WIRE, RADIATION-CROSSLINKED, POLYALKENE-INSULATED, 7-28-11 T MEDIUM WEIGHT, 600 VOLT This specification sheet forms a part of the latest issue of Raychem Specification 44. JACKET - RADIATION-CROSSLINKED, CONDUCTOR - E.C. ALUMINUM MODIFIED PVDF Thickness: .006 + .002 in. - .001 in. st BRAIDS - 1 , GLASS BRAID nd PRIMARY INSULATION - RADIATION-CROSSLINKED, 2 , PET, TREATED TO EXTRUDED POLYALKENE PREVENT FRAYING TABLE I. CONSTRUCTION DETAILS FINISHED WIRE DIAMETER OF WIRE CONDUCTOR MAXIMUM PART NUMBER STRANDED MAXIMUM SIZE STRANDING RESISTANCE DIAMETER 1/ CONDUCTOR WEIGHT (AWG) (number x AWG) AT 20C (in.) (in.) (lbs/1000 ft.) (ohms/1000 ft) 44A7422-8-** 8 41 x 24 .155 .005 1.09 .217 .010 28.0 44A7422-6-** 6 70 x 24 .206 .005 .641 .275 .012 44.9 44A7422-4-** 4 107 x 24 .255 .007 .427 .327 .012 63.9 44A7422-2-** 2 168 x 24 .320 .010 .268 .400 .015 94.6 44A7422-1-** 1 219 x 24 .358 .010 .214 .440 .015 120. 44A7422-0-** 0 259 x 24 .408 .012 .169 .490 .015 142. 44A7422-00-** 00 334 x 24 .466 .012 .133 .560 .018 183. 44A7422-000-** 000 427 x 24 .523 .012 .109 .620 .020 223. 44A7422-0000-** 0000 523 x 24 .575 .012 .085 .680 .022 269. Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics Corporation also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER. AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. Raychem, TE Connectivity, TE connectivity (logo) and TE (logo) are trademarks. Raychem Wire & Cable 501 Oakside Avenue DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Redwood City, CA 94063-3800 Page 1 of 2 Phone: 1-800-227-8816 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. Fax: 1-650-361-6297 REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. 2005-2011 Tyco Electronics Corporation,. All rights reserved.Revision SCD Number Page 2 of 2 T SPECIFICATION CONTROL DRAWING 44A7422 TABLE II. PERFORMANCE DETAILS BEND TESTING MANDREL DIAMETER WEIGHT PART NUMBER (inch) ( 3%) (lb) ( 3%) 1/ IMMERSION IMMERSION COLD COLD LIFE CYCLE AND WRAP LIFE CYCLE AND BEND BEND ACCELERATED AGING ACCELERATED AGING 44A7422-8-** 3.00 6.00 .750 3.00 6.00 44A7422-6-** 4.00 8.00 1.00 3.00 10.0 44A7422-4-** 5.00 10.0 1.25 3.00 10.0 44A7422-2-** 6.00 12.0 3.00 4.00 15.0 44A7422-1-** 7.00 13.0 4.00 4.00 15.0 44A7422-0-** 8.00 14.0 4.00 4.00 15.0 44A7422-00-** 9.00 16.0 5.00 4.00 15.0 44A7422-000-** 10.0 18.0 6.00 4.00 15.0 44A7422-0000-** 12.0 18.0 6.00 4.00 15.0 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C INSULATION RESISTANCE: 5000 megohms for 1000 ft. (minimum) Maximum continuous conductor temperature JACKET COLOR: White VOLTAGE RATING: 600 volts (rms) at sea level LIFE CYCLE: 200 2C for 168 hours *ACCELERATED AGING: 300 2C for 7 hours LOW TEMPERATURE-COLD BEND: -65 2C for 4 hours Identification legibility, 225 2C SHRINKAGE: 300 2C, 0.125 in. (maximum) in 12 in. *BLOCKING: 150 2C for 6 hours SMOKE: 200 2C. No visible smoke. BRAID (PET) COLOR: For tan only, Munsell Color Limits are per *SURFACE RESISTANCE: 500 megohms-in. (minimum), Table III. (Note: Due to the braid treatment, braids may include both readings intermitten color variations such as smudges, spots or marks.) THERMAL SHOCK RESISTANCE: 150 2C, 0.060 in. (maximum) FLAMMABILITY: 30 seconds (maximum) 3 in. (maximum) VOLTAGE WITHSTAND (Post Environmental): no flaming of facial tissue 2500 volts (rms), 60 Hz, 5 minutes *HUMIDITY RESISTANCE: Insulation Resistance, 5000 megohms for 1000 ft. (minimum) * NOTE: These tests to be conducted prior to the application of the braids. IMMERSION: Diameter increase 5% (maximum) no cracking, no dielectric breakdown. PART NUMBER: The* in the part numbers on pages 1 and 2 shall be INSULATION ELONGATION AND TENSILE STRENGTH: replaced by color code designators. Primary Insulation, 1/ Example: AWG 8, tan 44A7422-8-1L Elongation, 150% (minimum) AWG 8, white 44A7422-8-9 Tensile Strength, 2000 lbf/in (minimum) INSULATION FLAWS: TABLE III. Primary Insulation, MUNSELL COLOR LIMITS (For Tan) Spark Test, 3.0 kV (rms) HUE 5R - 5YR Impulse Dielectric Test, 6.0 kV (peak) VALUE 3.0 - 5.0 Finished Wire, Spark Test, 5.0 kV (rms) at 3 kHz CHROMA 4.0 - 6.0 Impulse Dielectric Test, 8.0 kV (peak) 1/ See footer section on page 1