Instruction Sheet STRATO-THERM* Die Head Assembly 314915-1 for Use in Pneumatic 408-9736 Crimping Tool 69015 19 DEC 11 Rev B (6) Crescent Rings 21045-8 (2) Retaining STRATO-THERM Link 300114 Pins 302563 Die Head Assembly 314935-1 Indenter (2) 314930-1 Toggle Links 302562 Stop 314933-1 (2) Spacers Nest 314936-1 Ring 314929-1 302016 Rivet Stop Bracket 314934-1 1-305678-5 (2) Button Head Screws Pivot Pin 2-21002-0, 8-32 X 6.4 .25 Long 300115 Insulation (Between Links) Indenter 314932-1 Toggle Lever 314935-1 Retaining Pin (4) External Pneumatic Crimping 8-59558-3 Snap Rings Tool 69015 1-21048-6 Adjustment Pin 302015 Front of Die Assembly Link 3-59649-1 (2) Retaining Insulation Pins 300042 Anvil 314931-1 These items must be replaced by TE Connectivity to ensure reliability of the tool. See Section 6. Figure 1 1. INTRODUCTION Read these instructions completely and understand them before using the head assembly. This instruction sheet covers the use and maintenance of STRATO-THERM Die Head Assembly 314915-1. Reasons for reissue of this document are provided in The head assembly is used in Pneumatic Crimping Section 7, REVISION SUMMARY. Tool 69015 to crimp size 12-10 AWG STRATO-THERM Terminals and Splices with 2. DESCRIPTION (Figure 1) insulation barrel feature. The head assembly components include a nest and indenter for crimping the product wire barrel, and an All dimensions on this sheet are in millimeters NOTE insulation anvil and insulation indenter for crimping the followed by inches in brackets . product insulation barrel. There is an adjustment pin i for the insulation crimp that can be placed in any of three positions. Position 1 is for the smallest insulation sizes and position 3 is for the largest. 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 1 of 4 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 408-9736 4. CRIMPING TERMINALS AND SPLICES 12-10 AWG AVOID PERSONAL INJURY Keep fingers clear of DANGER Wire crimp area. Be careful to keep body parts and other 8.74 .344 STOP objects away from trigger until ready to cycle tool. 9.53 .375 Wire Strip Length (Typ) 1. Pre-strip wires to the dimensions in Figure 2. 2. Place terminal or splice in crimping area of die head assembly as shown in Figure 4. Insulation 3. Insert stripped wire into terminal or splice so that Barrel the wire butts against the wire stop. (If properly stripped, wire insulation will not enter the product Wire wire barrel.) Barrel Links STRATO-THERM Mounting Lugs Terminal Assembly Pins STRATO-THERM NOTE: Not to Scale Splice Figure 2 A wire stop prevents the insulation from entering the product wire barrel, and also acts as a guard to prevent injury to fingers. A stop bracket attached to the stop provides support beneath the product during crimping. Figure 2 shows typical product and required Insert Toggle Lever wire strip length. into Tool The head assembly can be operated by either tool listed in Section 1, INTRODUCTION. Although there are differences in tools, basic operation and maintenance are similar and are covered in 408-1310. Toggle Arm Be sure to read these (or other) related instructions, Rotated Forward paying special attention to precautions and air pressure specifications. Assemble Head with 3. INSTALLING THE HEAD ASSEMBLY (Figure 3) Tool Power Disconnected AVOID PERSONAL INJURY Disconnect the DANGER pneumatic tool from its air supply before installing Figure 3 STOP the head assembly. 4. Cycle head assembly. Press tool trigger and hold it down until crimping stroke is complete, then 1. Remove assembly pins from mounting lugs. release trigger. 2. Using your finger, rotate the top end of the toggle 5. Remove crimped product for splices, repeat arm toward the front of the tool as far as it will go. steps 2 through 4 for the other end. 3. Insert toggle lever of head assembly into toggle 6. Inspect crimps for items shown in Figure 5 and arm of tool until it snaps into place. (Links of head pull lightly on wire to be sure insulation crimp will assembly will go to the inside of the tool mounting hold. Reject all nonconforming crimps. lugs.) 4. Insert assembly pins make sure pins go the whole way through the entire tool and snap into place. To disassemble: remove pins, lower head assembly away from mounting lugs, rotate head assembly 90 , and remove from toggle arm. Rev B 2 of 4