Catalog 1308242 Issued 3-03 (PDF Rev. 3-04) PRODUCTS UNLIMITED Model 98 - 3100 series Definite Purpose Contactor 3-pole, 20-40 FLA AC Coil File E75492 File EN60947-4-1:1991 IEC 947-4-1 Users should thoroughly review the technical data before selecting a product part number. It is recommended that users also seek out the pertinent approvals files of the agencies/laboratories and review them to ensure the product meets the requirements for a given application. Features Environmental Data Temperature Range: Storage and Operating: -40C +65C. 3-pole contactors. Industry-standard mounting plate. Flammability: UL 94-HB housing. Optional interlock/auxiliary switches available. Manual test button is standard. Coil dust cover helps keep dust and dirt away from magnet and coil area. Double E magnet system provides optimal performance. Mechanical Data Contact Termination: 20, 25, 30 FLA Models Contact Data 25C Type: 10-32 Screw with quad 0.250 (6.35 mm) quick connects. Wire Size: 16-8 AWG (Stranding must be split for 8 AWG wire.) Arrangements: 3 Form X (3PST-NO-DM). Tightening Torque: 25 in.-lbs. Maximum Ratings: See Contact Ratings Table. 40 FLA Models Material: Silver Cadmium Oxide. Type: Box Lug with dual 0.250 (6.35 mm) quick connects. Wire Size: 14-4 Cu/Al AWG Tightening Torque: 40 in.-lbs. Coil Termination: Dual 0.250 (6.35 mm) quick connects, standard. Coil Data 25C A 0.250 quick connect and a 6-32 screw, optional. Voltage: 24 - 480 VAC, 50/60 Hz. See Coil Data Table below. Arc Cover: Optional on 20-30 FLA models, standard on 40 FLA models. Insulation Class: UL Class B (130C). Weight: 16 oz. (455 g) approximately Duty Cycle: Continuous. Contact Ratings Full Number Line Locked Resistive Maximum Horsepower Load of Voltage Rotor Amps Voltage Single Three Amps Poles Amps Rating Phase Phase 240/277 120 30 110/120 1.5 - 20 3 480 100 30 200/240 3 7.5 600 80 30 480/600 - 7.5 110/120 2 - 240/277 150 35 200/208 - 7.5 25 3 480 125 35 240/277 5 10 600 100 35 480 - 15 600 - 20 110/120 2 - 240/277 180 40 200/208 - 10 30 3 480 150 40 240/277 5 10 600 120 40 480 - 15 600 - 20 110/120 3 - 240/277 240 50 200/208 - 10 40 3 480 200 50 240/277 7.5 10 600 160 50 480 - 20 600 - 25 Coil Data Nominal Coil Voltage 24 120 208/240 277 480 Maximum Pickup Volts 18 88 177 220 384 Drop-Out Volts Range 6 -15 20 - 70 40 - 140 65 - 185 150 - 270 Nominal Inrush VA 50 Hz 60 60 60 60 65 Nominal Inrush VA 60 Hz 53 53 53 53 53 Nominal Sealed VA 50 Hz 6.0 6.0 6.0 6.0 6.0 Nominal Sealed VA 60 Hz 5 5 5 5 5 Nominal DC Resistance - Ohms 7 180 720 950 3100 Dimensions are shown for Dimensions are in inches over Specifications and availability www.tycoelectronics.com reference purposes only. (millimeters) unless otherwise subject to change. Technical support: 832 specified. Refer to inside back cover.Catalog 1308242 Issued 3-03 (PDF Rev. 3-04) PRODUCTS UNLIMITED Ordering Information Typical Part No. B 3100 - 30 Q 9 999 1. Series: 3100 = 3-pole, 20-40 FLA contactor 2.Packaging: Y = Individual Pack - = Bulk Pack A-ZZZ = Customer specific information (assigned by factory) 3.Pole Configuration: 30 = 3 Form X (3PST-NO-DM) 4.Coil Voltage (50/60 Hz.): Q = 24VAC U = 208/240VAC H = 480VAC J = 120VAC, molded M = 277VAC, molded T = 120VAC V = 277VAC I = 24VAC, molded K = 208/240VAC, molded W = 480VAC, molded 5.Contact Ratings (Inductive): 7 = 20 FLA 8 = 25 FLA 9 = 30 FLA 10 = 40 FLA 6.Customer ID Suffix: 999 = Standard Model 000-998 = Factory assigned customer ID 7. Option Code: Leave Blank = No customer-specific options A - ZZ = Factory assigned customer-specific options. Standard part numbers listed below are more likely to be available from stock. 3100-30Q9999CY 3100-30U9999CY 3100-30T10999CG 3100-30T9999CY 3100-30Q10999CG 3100-30U10999CG Outline Dimensions Termination Options 2.97 2.00 (75.44) .250 TYP. (50.8) 1.78 1.19 3.00 (6.35) (45.21) (30.23) (76.2) .253 (6.43) 3.25 .203 TYP. (82.55) (5.156) Standard on Special on Standard 20, 25, 30, 35 FLA 20, 25, 30, 35 FLA on 40 FLA .455 DIA. 3.39 10-32 Combination 10-32 Sems Lug accepts 14-4 (11.56) (86.1) 3.75 Phillips, Slotted & Screw Cu/Al AWG (95.25) 5/16 Hex Head with Pressure 12 Washer Plate ORDERING NOTE: Standard terminals need not be specified in the Ordering Information chart above. Special terminals are offered on a special order basis. Special order items may be 2.0 MAX. .203 TYP. .125 subject to extended leadtimes and significant minimum order (50.8) (5.156) (3.175) quantities. Your Tyco Electronics sales engineer must consult 2.375 TYP. Shown with Optional Auxiliary Switches with the factory before providing price and availability (60.325) information regarding items with these options. Auxiliary Switches Various interlock / auxiliary switches are available for the Model 98 contactor. Equipped with 0.250 (6.35) Quick Connect Terminals All auxiliary switches for the Model 98 are snap-on design, no tools required. Factory Modifications Field Added Kits Description Contact Config. Kit Catalog Number of NO NC Number Kits Required Single unit interlock 1 0 98220-303 1 configurations listed. 0 1 98220-331 1 Maximum of two. 1 1 98220-332 1 (One on each side.) 2 0 98220-303 2 0 2 98220-331 2 See footnote (1) for ratings. 2 2 98220-332 2 SPDT Circuit 1 1 98220-337 1 (Either one or two 2 2 98220-338 1 switches per side.) 2 2 98220-337 2 See footnote (2) for ratings. 4 4 98220-338 2 ONE SPDT TWO SPDT 1 N/O / 1 N/C SPDT Dry Circuit 1 1 98220-341 1 SWITCH SWITCHES 0.1 amp max. 2 2 98220-340 1 PER SIDE PER SIDE Gold Flashed Contacts 4 4 98220-340 2 Equipped with 6-32 Screw Terminals & Saddle Clamps Factory Modifications Field Added Kits Footnotes: Ratings of Auxiliary Interlocks / Switches Description Contact Config. Kit Catalog Number of (1) Contact Rating Single Circuit NO or NC and two circuit NO/NC: NO NC Number Kits Required 120V 240V 480V 600V Single unit interlock 1 0 98220-303 1 Amperes - Break 3.0 1.5 0.75 0.6 configurations listed. 0 1 98220-331 1 Amperes - Make 30 15 7.5 6 Maximum of two. 1 1 98220-332 1 Amperes - Continuous 10 10 10 10 (One on each side.) 2 0 98220-303 2 0 2 98220-331 2 (2) Contact Rating SPDT (337): See footnote (1) for ratings. 2 2 98220-332 2 10A, 1/3 HP, 125 or 250 VAC 1/2A, 125 VDC 1/4A, 250 VDC: 4A 120 VAC on Lamp Load Dimensions are shown for Dimensions are in inches over Specifications and availability www.tycoelectronics.com reference purposes only. (millimeters) unless otherwise subject to change. Technical support: 833 specified. Refer to inside back cover.