Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Catalog 82227 Revised 8-04Machine Applied Terminations, Open Barrel Terminals (Rings, Spades, Pins, Receptacles, Splices, Tabs) Table of Contents Introduction 3 AMPLIVAR Splices Introduction . 43-45 Crimp Configuration 4 9 Serrations 46 7 Serrations . 46, 47 Terminal Stud Hole Size . 5, 6 5 Serrations . 47, 48 Description of UL 468A Test Procedures Miniature Splice . 48 and Requirements for Terminals . 7 Subminiature Splice . 48 AMPLIVAR Tooling . 49, 50 Ring Tongue Terminals Introduction . 8 Pins, Receptacles, Tab and Taper Tab Insulation Support . 9-15 Receptacles Terminals Non-Insulation Support 16-18 Introduction 51 Insulation Piercing . 19 Pin Terminals 52 Flag 20 AMPLIVAR . 21 Receptacle Terminals 53-55 Spade Tongue Terminals SHUR-PLUG Terminals Insulation Support 22, 23 .156 Diameter 56 Non-Insulation Support . 24 .180 Diameter 56 Hook . 24 Insulation Piercing . 25 SHUR-PLUG Receptacle Terminals Spring Spade 25 .156 Diameter 57 Flag 25 .180 Diameter 57 Splices Tab Receptacle Terminals . 58 Introduction 26 Taper Tab Receptacle Terminals Non-Insulation Support Side Feed 27 78 Series Insulation Support . 59 Non-Insulation Support End Feed 28 78 Series Insulation Piercing . 59 Insulation Support . 29 98 Series Insulation Support . 59 Insulation Piercing End Feed 29 Identification Bands . 30 Contact and Welding Tab Terminals Introduction 60 RTM Crimpband Splices Miscellaneous Contacts and Weld Tabs 61 Introduction . 31, 32 Brush Contacts . 62 20 Ridges . 33 Button Contacts . 63 14 Ridges . 33 Grounding Clips 63 10 Ridges . 33 9 Ridges 34 Miscellaneous Terminals 8 Ridges 34 Tab Receptacles Special . 64 7 Ridges 34-36 Plug Blade . 64 6 Ridges 37 Fuse Receptacles . 64 3 Ridges 38 Wire Strain Relief Clamps . 65 Spark Plug Receptacle . 65 MTM Crimpband Splices Thermal Protector Crimp Pin . 65 Introduction . 39, 40 Wire Pins . 66, 67 11 Serrations . 41 AMPLIVAR Wire Pins with Insulation Support 68 9 Serrations 41 7 Serrations 42 Application Tooling 69-71 Part Number Index . 72-74 2 Catalog 82227 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 8-04 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967