44A0112 SPECIFICATION CONTROL DRAWING Title Date Revision WIRE ELECTRIC, RADIATION-CROSSLINKED POLYALKENE INSULATED, 05-20-03 C SILVER-COATED COPPER, LIGHTWEIGHT, GENERAL PURPOSE, 600 VOLT This specification sheet forms a part of the latest issue of Raychem Specification 44 and MIL-W-81044 as applicable CONDUCTOR SILVER-COATED COPPER PRIMARY INSULATION RADIATION-CROSSLINKED EXTRUDED POLYALKENE JACKET RADIATION-CROSSLINKED MODIFIED PVF2 Thickness .003 .001 in. TABLE I. CONSTRUCTION DETAILS DIAMETER OF FINISHED WIRE STRANDED WIRE CONDUCTOR MAXIMUM PART NUMBER MAXIMUM SIZE STRANDING CONDUCTOR RESISTANCE DIAMETER 1/ WEIGHT (AWG) (number x AWG) (in.) AT 20C (in.) (lb/1000 ft) MINIMUM MAXIMUM (ohms/1000 ft) 44A0112-26-* 26 19 x 38 .018 .020 38.4 .034 .002 1.4 44A0112-24-* 24 19 x 36 .023 .025 24.3 .040 .002 2.1 44A0112-22-* 22 19 x 34 .029 .032 15.1 .047 .002 3.1 44A0112-20-* 20 19 x 32 .037 .040 9.19 .055 .002 4.6 44A0112-18-* 18 19 x 30 .046 .050 5.79 .065 .002 7.0 44A0112-16-* 16 19 x 29 .052 .057 4.52 .072 .003 8.9 44A0112-14-* 14 19 x 27 .065 .072 2.88 .089 .004 13.9 44A0112-12-* 12 37 x 28 .084 .089 1.90 .108 .004 21.7 TABLE II. PERFORMANCE DETAILS BEND TESTING MANDREL DIAMETER WEIGHT PART NUMBER (inch) ( 3%) (lb) ( 3%) 1/ IMMERSION IMMERSION COLD COLD LIFE CYCLE AND WRAP LIFE CYCLE AND BEND BEND ACCELERATED AGING ACCELERATED AGING 44A0112-26-* .500 .500 .250 .250 .500 44A0112-24-* .500 .500 .250 .375 .500 44A0112-22-* .750 .750 .250 .375 1.00 44A0112-20-* .750 .750 .250 .375 1.00 44A0112-18-* 1.00 1.00 .375 .500 1.00 44A0112-16-* 1.00 1.00 .375 .500 1.00 44A0112-14-* 1.50 1.50 .500 1.00 3.00 44A0112-12-* 2.00 2.00 .500 1.00 3.00 Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER. AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS Wire & Cable IMPOSED BY THE PURCHASE ORDER. 501 Oakside Avenue Redwood City, CA 94063-3800 DIMENSIONS ARE IN INCHES AND, UNLESS OTHERWISE DESIGNATED, ARE NOMINAL. Phone: 1-800-227-8816 Page 1 of 2 Fax: 1-650-361-6297 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. SCD Number Page 2 of 2 SPECIFICATION CONTROL DRAWING 44A0112 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C, Maximum continuous conductor temperature VOLTAGE RATING: 600 volts (rms) at sea level ACCELERATED AGING: 300 2C for 6 hours Identification legibility, 225 2C for 6 hours BLOCKING: 150 2C for 24 hours COLOR: white preferred FLAMMABILITY: 30 seconds (maximum) 3 in. (maximum) no flaming of facial tissue HUMIDITY RESISTANCE: Insulation Resistance, 5000 Megohms for 1000 ft. (minimum) IDENTIFICATION, STRIPING OR BAND DURABILITY: 125 cycles (250 strokes) (minimum), 500 g weight IMMERSION: Diameter increase 5% (maximum) no cracking, no dielectric breakdown INSULATION ELONGATION AND TENSILE STRENGTH: Primary Insulation, Elongation, 150% (minimum) Tensile Strength, 2500 lbf/in (minimum) INSULATION FLAWS: Primary Insulation, Spark test, 1.5 kV (rms) at 60 Hz High Frequency Spark Test, 4.2 kV (rms) at 3.0 kHz Impulse Dielectric test, 6.0 kV (peak) Finished Wire, High Frequency Spark Test, 5.7 kV (rms) at 3.0 kHz Impulse Dielectric test, 8.0 kV (peak) INSULATION RESISTANCE: 5000 Megohms for 1000 ft. (minimum) LIFE CYCLE: 200 2C for 168 hours LOW TEMPERATURE-COLD BEND: -65 2C for 4 hours SHRINKAGE: 300 2C, 0.125 in. (maximum) in 12 in. SMOKE TEST: 200 2C. No visible smoke SURFACE RESISTANCE: 500 Megohms-in. (minimum), both readings THERMAL SHOCK RESISTANCE: 150 2C, 0.060 in. (maximum) VOLTAGE WITHSTAND TEST (POST ENVIRONMENTAL): 2500 volts (rms), 60 Hz, 5 minutes WICKING: 2.25 in. (maximum) PART NUMBER: The in the part numbers on page 1 shall be replaced by a color code designator. 1/ Example: AWG 20, white: 44A0112-20-9 AWG 20, white with a black stripe: 44A0112-20-90 1/ See Footer section on page 1