Instruction Sheet CERTI-CRIMP* Hand Tools 411-1050 47386-4, 47387-7, and 525690-1 24 APR 15 Rev A PROPER USE GUIDELINES Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available. Wire Size Range Stamped Here Insulation Crimping Adjustment Pins in No. 3 Position Ratchet Color-Coded Handles Figure 1 1. INTRODUCTION CERTI-CRIMP hand tools 47386-4, 47387-7, and 525690-1 are used to crimp PIDG* and PLASTI-GRIP* 2 terminals and splices onto a wire range size of 0.25-2.6 mm 22-14 AWG . 2. WIRE STRIPPING AND CRIMPING PROCEDURES 1. Strip the wire to the dimension listed in Figure 2. Strip length is determined by product to be crimped and by wire size. 2. Open crimping jaws by closing handles until the ratchet releases. See Figure 1. NOTE Once the ratchet is engaged, the handles cannot be opened until they are fully closed. 3. Place the terminal in the crimping jaws as shown in Figures 3A, 3B, and 3C. 4. Place the PIDG-Nylon butt splices in crimping jaws as shown in Figure 4A. NOTE For crimping PLASTI-GRIP butt splices, the locator has to be removed from the tool as shown in Figure 4B. 5. Close handles until the terminal or splice is held firmly in place. Do not deform the terminal or splice barrel. Make sure the terminal barrel rests against the locator. 6. Insert the stripped wire into the barrel. To complete the crimp, close the handles until the ratchet release mechanism releases. Handles will open automatically and the crimped item may be removed. 7. To crimp the other half of the splice, remove it and reposition the uncrimped half in the tool and repeat. 2015 TE Connectivity family of companies PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. 1 of 5 All Rights Reserved For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. ORIGINAL INSTRUCTIONS 411-1050 Terminal Splice Wire Pin Resilient Type Wire Pin PIDG FASTON Receptacle Terminal Terminal A B Items Shown Wire Splice with One Dot Strip Splice Length A is Insulation Barrel, B is Wire Barrel WIRE STRIPPING LENGTH COLOR WIRE SIZE TOOL DOT PRODUCT CRIMPED TERMINALS SPLICES 2 mm AWG CODE MIN MAX MIN MAX 0.25-1.6 PIDG and PLASTI-GRIP Terminals, Splices, and Wire Pins 22-16 5.5 6.4 6.3 7.1 .219 .250 .250 .281 0.75-1.5 110-Series PIDG FASTON* Receptacles 18-16 525690-1 Red 47386-4 (One Dot) 1.0-1.5 187- and 250-Series PIDG FASTON Receptacles and 17-16 Resilient Type PIDG Wire Pin 6.3 7.1 --- --- .250 .281 0.3-1.0 250-Series PIDG FASTON Receptacle, Overlapping Barrel 22-17 Type (160583- ) 1.0-2.6 5.5 6.4 6.3 7.1 PIDG and PLASTI-GRIP Terminals, Splices, and Wire Pins 16-14 .219 .250 .250 .281 Blue 3.0-3.4 187- and 250-Series PIDG FASTON receptacles and 47387-7 Green 12 Resilient Type PIDG Wire Pin 6.3 7.1 (Two Dot) --- --- .250 .281 1.5-2.5 250-Series PIDG FASTON Receptacle, Overlapping Barrel 16-14 Type (160313- ) Figure 2 3A (Terminal) 3B (Wire Pin) 3C (PIDG FASTON Receptacle) Locator Fits into Slot Between Receptacle and Terminal Barrel Terminal Barrel Wire Barrel Rests Against Rests Against Locator Locator Figure 3 2 of 5 Rev A