Instruction Sheet Crimping Dies PN 47820 thru 408-1729 47825, 47915, and 47918 22 NOV 16 Rev K Crimping Dies PN 47820 thru 47825, 47915, and 47918 (Typical) Crimping Die Wire Size Head or Tool Part Number Color Code Dot (AWG) 47820 Red 8 Hydraulic Crimping Head 69051 47821 Blue 6 or 47822 Yellow 4 Hydraulic Hand Tool 59974-1 47823 Red 2 47824 Blue 1/0 47825 Yellow 2/0 Hydraulic Crimping Head 69066 47915 Red 3/0 47918 Blue 4/0 Figure 1 1. INTRODUCTION Crimping Dies 47820 through 47823 are used with Crimping Head 69051 or Hand Tool 59974--1. Crimping Dies 47824, 47825, 47915, and 47918 are used with Crimping Head 69066. The dies crimp pre-insulated AMPOWER* terminals onto wire sizes 4 through 1/0 AWG, TERMINYL* terminals and splices onto wire sizes 8 through 4/0 AWG, TERMINYL splices with step-down adapters onto wire sizes 16-14 through 1/0 AWG, and PLASTI-GRIP* terminals and splices onto wire sizes 8 through 4/0 AWG. Refer to Figure 1 to ensure compatibility of crimping die, head or tool, and wire size. NOTE Dimensions in this document are in millimeters with inches in brackets . Figures and illustrations are for reference only and are not drawn to scale. For detailed information about the head or tool, refer to the instructions packaged with the head or tool. Reasons for reissue of this instruction sheet are provided in Section 8, REVISION SUMMARY. 2. DESCRIPTION (FIGURE 1) Each crimping die consists of a stationary die (nest) and a moving die (anvil). The stationary die features a locator. Each die contains a color code dot that matches the color code of the terminal and splice. When mated, the dies form a crimping chamber. 2016 TE Connectivity Ltd. family of companies. PRODUCT INFORMATION 1-800-522-6752 This controlled document is subject to change. 1 of 11 All Rights Reserved. For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com. TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product, and/or company names may be trademarks of their respective owners. 408-1729 3. DIE INSTALLATION AND REMOVAL DANGER To avoid personal injury, ALWAYS release hydraulic pressure to hose or control and disconnect power unit from power supply before installing or removing dies. 3.1. Installation 1. Remove latch pin and open yoke on crimping head (see Figure 2). Figure 2 2. Loosen the setscrew in the yoke. 3. Insert the shank of the stationary die into the yoke, and tighten the setscrew. NOTE The stationary die has a large shank and the moving die has a small shank, as shown in Figure 2. 4. Extend the ram until the ram setscrew is visible. 5. Loosen the setscrew in the ram. 6. Insert the shank of the moving die into the ram, and tighten the setscrew. CAUTION To avoid damage to the dies, be sure the moving and stationary dies are properly oriented. 7. Activate the tool or power unit to allow the ram to return to the down position. 8. Close the yoke and insert the latch pin. 3.2. Removal 1. Remove latch pin and open yoke on crimping head. 2. Loosen the setscrew in the yoke, and remove the stationary die. 3. Extend the ram until the ram setscrew is visible. 4. Loosen setscrew in ram and remove moving die. 2 of 11 Rev K