Automotive Relays Plug-in Mini ISO Relays Power Relay F4 Pin assignment similar to ISO 7588 part 1 Plug-in or PCB terminals Customized versions on request 24VDC versions with contact gap >0.8mm 48VDC version on request Integrated components (e.g. resistor, diode) Customized marking/color Special covers (e.g. notches, release features, brackets) Various contact arrangements and materials For latching (bistable) version refer to Power Relay F7 A Latching or Mini Relay Latching For shrouded/weatherproof dust cover versions refer to F134co fcw1 Shrouded Power Relay F4 A and F4 Typical applications Cross carline up to 40A for example: ABS control, blower fans, car alarm, cooling fan, Electric Power Steering, energy management, engine control, fuel pump, heated front screen, lamps: front, rear, fog light, main switch/ supply relay, valves, wiper control. Contact Data Contact arrangement 1 form A, 1 NO/1 NO (2x87) 1 form U, 2 NO 1 form C, 1 CO Contact gap >0.8mm >0.8mm 1) Rated voltage 12VDC 24VDC 12VDC 24VDC 24VDC 12VDC 24VDC 24VDC Limiting continuous current NO NO NO NO NO NO/NC NO/NC NO/NC 23C 60A 60A 2x32A 2x32A 2x32A 60/45A 60/45A 60/45 85C 40A 40A 2x25A 2x25A 2x25A 40/30A 40/30A 40/30A 125C 17A 17A 2x11A 2x11A 2x11A 17/12A 17/12A 17/12A 2) Limiting making current NO/NC 120A 120A 2x100A 2x100A 2x100A 120/45A 120/45A 120/45A Limiting breaking current NO/NC 60A 20A 2x40A 2x15A 2x30A 60/40A 20/15A 30/20 Limiting short-time current 3) overload current, ISO 8820-3 : 1.35 x 40A, 1800s 1.35 x 40A, 1800s 1.35 x 40A, 1800s 2.00 x 40A, 5s 2.00 x 40A, 5s 2.00 x 40A, 5s 3.50 x 40A, 0.5s 3.50 x 40A, 0.5s 3.50 x 40A, 0.5s 6.00 x 40A, 0.1s 6.00 x 40A, 0.1s 6.00 x 40A, 0.1s Jump start test ISO 16750-1 24VDC for 5min conducting nominal curr ent at 23C Contact material silver based 4) Min. recommended contact load 1A at 5VDC Initial voltage drop NO contact at 10A, typ./max. 15/200mV 15/200mV 2x15/200mV 2x15/200mV 2x15/200mV 15/200mV 15/200mV 15/200mV NC contact at 10A, typ./max. 20/250mV 20/250mV 20/250mV Frequency of operation at nominal load 6 ops./min (0.1Hz) 5) Operate/release time typ. 7/2ms 6) Electrical endurance 5 5 5 5 5 5 5 5 resistive load, NO contact >2x10 ops. >1x10 ops. >2x10 ops. >1x10 ops. >1x10 ops. >2x10 ops. >1x10 ops. >1x10 ops. 40A, 14VDC 20A, 28VDC 2x25A, 14VDC 2x15A, 28VDC 2x20A, 28VDC 40A, 14VDC 20A, 28 VDC 30A, 28 VDC 5 resistive load, NC contact >5x10 ops. 10A, 28 VDC Mechanical endurance 6 DC coil >1x10 ops. 1) Special high performance 24VDC version with contact gap >0.8mm. 2) The values apply to a resistive or inductive load with suitable spark suppression and at maximum 14VDC for 12VDC or 28VDC for 24VDC load voltages. For a load current duration of maximum 3s for a make/break ratio of 1:10. 3) Current and time are compatible with circuit protection by a typical automotive fuse. Relay will make, carry and break the specified current. 4) See chapter Diagnostics of Relays in our Application Notes or consult the internet at Automotive Relays Plug-in Mini ISO Relays Power Relay F4 (Continued) Max. load DC breaking capacity Insulation Data Initial dielectric strength between open contacts 500V rms between contact and coil 500V rms between adjacent contacts 500V rms Load dump test ISO 7637-1 (12VDC), test pulse 5 Vs=+86.5VDC ISO 7637-2 (24VDC), test pulse 5 Vs=+200VDC Other Data EU RoHS/ELV compliance compliant Ambient temperature DC coil -40 to +125C 8) Protection to heat and fire UL94-HB or better Climatic cycling with condensation EN ISO 6988 6 cycles, storage 8/16h Temperature cycling IEC 60068-2-14, Nb 10 cycles, -40/+85C (5C/min) Damp heat cyclic IEC 60068-2-30, Db, Variant 1 6 cycles, upper air temp. 55C Load limit curve 1: arc extinguishes during transit time (CO contact). Damp heat constant Load limit curve 2: safe shutdown, no stationary arc (NO contact). IEC 60068-2-3, Ca 56 days Load limit curves measured with low inductive resistors verified for 1000 switching events. Category of environmental protection, IEC 61810 RTI dustproof Degree of protection, IEC 60529 IP54 (dustproof) Corrosive gas 3 3 IEC 60068-2-42 102cm /m SO , 10 days 2 3 3 Coil Data IEC 60068-2-43 10.3cm /m H S, 10 days 2 Rated coil voltage 12/24VDC Vibration resistance (functional) 9) IEC 60068-2-6 (sine sweep) 10 to 500Hz > 5g Coil versions, DC coil Shock resistance (functional) 9) Coil Rated Operate Release Coil Rated coil IEC 60068-2-27 (half sine) 11ms >20g 7) 7) code voltage voltage voltage resistance power Drop test, free fall VDC VDC VDC 10% W IEC 60068-2-32 1m onto concrete 052 12 7.2 1.6 90 1.6 Terminal type plug-in, QC/PCB 053 24 14.4 3.2 324 1.8 Cover retention 056 24 16 4 268 2.1 pull force 150N 165 24 14.4 2.4 288 2.0 push force 200N All figures are given for coil without pre-energization, at ambient temperature +23C. Terminal retention 7) Without components in parallel. pull force 100N push force 100N Coil operating range 10) resistance to bending, force applied to front 10N TE0701-J1 10) resistance to bending, force applied to side 10N torque 0.3Nm Weight approx. 35g (1.2oz) Packaging unit plug-in/PCB 315 pcs. plug-in with bracket 200 pcs. 08) Refers to used materials. 09) No change in the switching state >10s. Valid for NC contacts, NO contact values significantly higher. Does not take into account 10) Values apply 2mm from the end of the terminal. When the force is removed, the the temperature rise due to terminal must not have moved by more than 0.3mm. the contact current E = pre-energization Accessories For details see datasheet Connectors for Mini ISO Relays Does not take into account the temperature rise due to the contact current E=pre- energization.. 2 11-2018, Rev. 1118 Datasheets and product specification ac- Datasheets and product data is subject to the Datasheets, product data, Definitions sec- www.te.com cording to IEC 61810-1 and to be used only terms of the disclaimer and all chapters of tion, application notes and all specifications 2018 TE Connectivity. together with the Definitions section. the Definitions section, available at are subject to change.