KILOVAC High Voltage DC Contactors KILOVAC LEV200 Series Contactor With 1 Form X Contacts Rated 500+ Amps, 12-900Vdc Performance Data Product Facts Contact Arrangement, Power Designed to be the lowest Contacts 1 Form X (SPST-NO-DM) cost sealed contactor in the Rated Operating Voltage industry with its current 12 - 900 VDC rating (500+A carry, 2000A Continuous (Carry) Current, interrupt at 320Vdc) Typical 500 A 65C, 400 mcm Available with bottom or conductors side mounting not Consult TE for required conductors for higher (500+ A) currents position sensitive Make/Break Current at Various Optional auxiliary contact 1 Voltages See graph next page for easy monitoring of 1 Break Current at 320VDC power contact position 3 2,000 A, 1 cycle Hermetically sealed Contact Resistance, Typ. intrinsically safe, operates ( 200A) 0.2 mohms in explosive/harsh Load Life See graph next page 4 Coil Data (Valid Over Temperature Range) environments with no Mechanical Life 1 million cycles Nominal Voltage 12Vdc 24Vdc 48Vdc oxidation or contamination Contact Arrangement, Auxiliary Pickup Voltage (Will Operate) 9.0Vdc 19.0Vdc 38.0Vdc of coils or contacts, Contacts 1 Form A (SPST-NO) Voltage (Max.) 15Vdc 30Vdc 60Vdc including long periods of Aux. Contact Current, Max. Dropout Voltage 0.75 - 2.0Vdc 1.0 - 5.0Vdc 2.0 - 7.0Vdc non-operation 2A 30VDC / 3A 125VAC Coil Resistance 25 (Typ.) 11 ohms 40 ohms 145 ohms Typical applications include Aux. Contact Current, Min. 100mA 8V battery switching and Ordering Information backup, DC voltage power Aux. Contact Resistance, Max. 0.417 ohms 30VDC / control, circuit protection Typical Part Number LEV200 A 4 N A A .150 ohms 125VAC and safety Series: Operate Time 25C Versatile coil/power Close (includes bounce), Typ. 25 ms LEV200 = 500+ Amp, 12-900Vdc Contactor connections Bounce (after close only), Max. 7 ms Contact Form: Release (includes arcing), Max Designed and built in A = Normally Open 2000A 12 ms accordance to AIAG QS9000 H = Normally Open with Aux. Contacts. (Option Dielectric Withstanding Voltage RoHS compliant H requires option A in Coil Wire Length 2,200 Vrms sea level (leakage <1mA) and option N in Coil Terminal Connector.) Insulation Resistance 500VDC Note: Other auxiliary contact forms available. 2 100 megohms Consult factory. Shock, 11ms 1/2 Sine, Peak, Operating 20 G Coil Voltage: Vibration, Sine, 80-2000Hz., 4 = 12Vdc 5 = 24Vdc B = 28Vdc Peak 20 G 6 = 48Vdc K = 72Vdc Operating Ambient Temperature 8 = 96Vdc L = 110Vdc O = 115Vac 9 = 240Vac -40C to +85C Notes: Consult factory for detailed specifications and availability of coils not listed in Weight, Typical 1.3 lb. (.60 kg) Coil Data table above. In coil voltage Notes: 1 codes, 115Vac is designated by the Main power contacts 2 50 at end of life letter O rather than the numeral 0. 3 Does not meet dielectric & IR after Coil Wire Length: test, 1700 amp for unit with Aux. Contacts A = 15.3 in (390 mm) N = None (Requires option 4 Contacts will operate with 0.8V nom A in next step.) < V < 1.1V over temperature coil nom range. Coil Terminal Connector: N = None, stripped wires Invalid Combinations/Reason (Requires option A in previous step.) LEV200H-NA A = Studs, 10-32 Threaded (Electrical connection No auxiliary function with coil studs is made to the tab at the base of the stud.) Note: Specify option A, stripped wires, for coil voltages LEV200 ONA > 96Vdc No coil studs with rectifier circuit LEV200 9NA Mounting & Power Terminals: No coil studs with rectifier circuit A = Bottom Mount & Male 10mm x M8 Threaded Terminals LEV200 O F F = Side Mount & Male 10mm x M8 Threaded Terminals For factory-direct application assistance, No side mont with rectifier circuit dial 800-253-4560, ext. 2055, or Consult factory regarding other available mountings and LEV200 9 F 805-220-2055. power terminals. No side mount with rectifier circuit 732 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015KILOVAC High Voltage DC Contactors 28 VDC 120 VDC 600 VDC 900 VDC 1800 VDC 400 VDC 270 VDC KILOVAC High Voltage DC Contactors KILOVAC LEV200 Series (Continued) Outline Dimensions Note: When stud terminals are specified for coil connections, the electrical connection is made at the tab located at the base of the stud. SIde Mount Enclosure Bottom Mount Enclosure Estimated Make & Break Power Switching Ratings Make and Break Power Switching Region Break Only Above 650A LEV200 Capacitive Make Test Curves for Pre-Charged Motor Controller 650A 100,000 700 650 600 10,000 550 80% Minimum Pre Charge 500 450 1,000 400 90% Nominal Pre Charge 350 300 100 250 7 200 150 10 100 50 0 1 0.0 0.5 1.0 1.5 2.0 Time (ms) 1 10 100 1,000 10,000 Load Current (A) NOTES: 1) For resistive loads with 300H maximum inductance. Consult factory for inductive loads. 2) Estimates based on extrapolated data. User is encouraged to confirm performance in application. 3) End of life when dielectric strength between terminals falls below 50 megohms 500VDC. 4) The maximum make current is 650A to avoid contact welding. For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 733 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 2-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015 Estimated Life (Cycles) Current (A)