55FA0511 SPECIFICATION CONTROL DRAWING TITLE Date Revision CABLE, ELECTRIC, FILTER LINE - ELECTROLOSS, COMPONENT WIRE 7-23-10 J This specification sheet forms a part of the latest issue of Raychem Specification 55F . FILTER LAYER - RADIATION-MODIFIED, CONDUCTOR - TIN-COATED COPPER ABSORPTIVE COMPOUND PRIMARY INSULATION - RADIATION-CROSSLINKED, PRIMARY JACKET - RADIATION-CROSSLINKED, MODIFIED PVDF MODIFIED ETFE COLOR - NATURAL TABLE I. CONSTRUCTION DETAILS DIAMETER OF FINISHED WIRE STRANDED WIRE CONDUCTOR MAXIMUM PART NUMBER MAXIMUM CONDUCTOR SIZE STRANDING RESISTANCE DIAMETER 1/ (in.) WEIGHT (AWG) (number x AWG) AT 20C (in.) (lbs/1000 ft.) MINIMUM MAXIMUM (ohms/1000 ft) 55FA0511-22-* 22 19 x 34 .029 .033 16.2 .051 .003 4.0 55FA0511-20-* 20 19 x 32 .037 .041 9.88 .059 .003 5.8 55FA0511-18-* 18 19 x 30 .046 .051 6.23 .070 .003 8.7 55FA0511-16-* 16 19 x 29 .052 .058 4.81 .078 .004 11.2 55FA0511-14-* 14 19 x 27 .065 .073 3.06 .095 .004 16.1 55FA0511-12-* 12 37 x 28 .084 .090 2.02 .112 .004 24.0 55FA0511-10-* 10 37 x 26 .106 .114 1.26 .136 .005 37.0 TABLE II. PERFORMANCE DETAILS BEND TESTING MANDREL DIAMETER WEIGHT PART NUMBER (inch) ( 3%) (lb) ( 3%) 1/ IMMERSION, IMMERSION, COLD COLD LIFE CYCLE AND LIFE CYCLE AND BEND BEND CROSSLINKING PROOF TEST CROSSLINKING PROOF TEST 55FA0511-22-* .500 2.00 .750 3.00 55FA0511-20-* .750 2.50 1.25 4.00 55FA0511-18-* 1.00 3.00 1.75 4.00 55FA0511-16-* 1.00 3.00 2.00 5.00 55FA0511-14-* 1.00 5.00 2.00 5.00 55FA0511-12-* 1.50 6.00 2.50 5.00 55FA0511-10-* 1.50 8.00 2.50 5.00 This product meets or exceeds all requirements of SAE AS85485/9, less identification, for AWGs 22-10. All other AWG sizes meet or exceed requirements of SAE AS85485, less identification. Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER. AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. The TE logo, Tyco Electronics, Electroloss and Raychem are trademarks. Raychem Wire & Cable 501 Oakside Avenue DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL Redwood City, CA 94063-3800 Page 1 of 3 Phone: 1-800-227-8816 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. Fax: 1-650-361-6297 REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. 2010 Tyco Electronics Corporation. All rights reserved.Revision SCD Number Page 2 of 3 J SPECIFICATION CONTROL DRAWING 55FA0511 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C Maximum continuous conductor temperature VOLTAGE RATING: 600 volts (rms) at sea level ATTENUATION (INSERTION LOSS): See Table III BLOCKING: 200 3C for 6 hours COLOR: Light violet preferred CONCENTRICITY: Primary Insulation - 50% (minimum) Finished Wire - 70% (minimum) CROSSLINKING PROOF TEST: 300 3C for 7 hours FLAMMABILITY: 3 seconds (maximum) 3 in. (maximum) no flaming of facial tissue FLUORIDE EXTRACTION: 70 2C for 168 hours, 150 ppm (maximum) HUMIDITY RESISTANCE: Insulation Resistance, 5000 meghoms for 1000 ft. (minimum) IDENTIFICATION AND COLOR STRIPING DURABILITY: 125 cycles (250 strokes) (minimum), 500 g weight IMMERSION: Diameter increase 5% (maximum) no cracking, no dielectric breakdown INSULATION ELONGATION AND TENSILE STRENGTH: Primary Insulation, Filter Layer and Primary Jacket pulled together Elongation, 50% (minimum) 2 Tensile Strength, 3000 lbf/in (minimum) INSULATION FLAWS: Primary Insulation only, Spark Test, 1.5 kV (rms) at 60 Hz 4.2 kV (rms) at 3 kHz Impulse Dielectric Test, 6.0 kV (peak) Finished Wire, Spark Test, 3.0 kV (rms) at 60 Hz 5.7 kV (rms) at 3 kHz Impulse Dielectric Test, 8.0 kV (peak) INSULATION RESISTANCE: 5000 megohms for 1000 ft. (minimum) INSULATION THICKNESS: Primary Insulation, .002 in. (minimum) Filter Layer, average .0025 in. (minimum) Primary Jacket, .0035 in. (minimum) LIFE CYCLE: 200 3C for 168 hours LOW TEMPERATURE-COLD BEND: -65 2C for 4 hours SHRINKAGE: 200 3C for 6 hours, 0.125 in. (maximum) SMOKE: 200 2C, no visible smoke SURFACE RESISTANCE: 500 meghoms-in. (minimum), initial and final readings THERMAL SHOCK RESISTANCE: 150 3C, .060 in. (maximum) THERMAL STABILITY: 180 3C for 1250 hours VOLTAGE WITHSTAND (Post Environmental): 1500 volts (rms), 60 Hz WRAP TEST: 200 3C for 6 hours, no cracking PART NUMBER: The in the part numbers in Tables I-III shall be replaced by a color code designator, except that violet shall be light violet and designator shall be 7L. 1/ Example: AWG 20, light violet: 55FA0511-20-7L AWG 20, light violet with blue stripe: 55FA0511-20-7L6 1/ See footer section on page 1