InstructionSheet
TerminatingHead58062-1
ForAMPMODU*MassTermination(MT)
408--9085
ReceptacleConnectors 04FEB 10 RevB
Channel Wire Guide
Ramp Wire Inserter
Anti--Backup Pawl
(Not Shown)
Adjuster
(Inserter Rod)
Feed Slide
(Not Shown)
Slot
Note: Adapter for Single--Row
Feed Channel
Connectors Not Shown
Figure 1
1. INTRODUCTION Wire guideholds the connector properly in relation
to the wire.
Terminating Head 58062--1 is designed to terminate
unstripped discrete wire sizes 30 through 20 AWG
Adjuster (inserter rod)is a piston for, and regulates
onto AMPMODU MT receptacle connectors having a
the travel of, the wire inserter.
single row (reference part number 1--102747--7) or
Feed slideautomatically advances the connector
double row (reference part number 102393--1)
after each termination.
of contacts with spacing on 2.542.54 mm
[100100 in.] centerlines.
Anti--backup pawlprevents the connector from
The head must be used with one of the following
moving out of position after it has been advanced by
power units (for operating procedure, refer to the
the feed slide.
instructions packaged with the power unit).
An adapter is included with the head that must be
InstructionSheet(408)or
used for terminating single--row connectors.
PowerUnit
CustomerManual(409)
After the head is installed onto the power unit, it
serves as a guide and support for the connector
PistolGripManualHandle
408--6790
during termination. The arrow on the top of the head
Assembly58074--1
indicates the direction that the connector will move in
PistolGripPneumaticHandle
the head. The wires are terminated onto the
408--6789
Assembly58075--1
connector using the insulation displacement
PneumaticPower Bench technique.
408--9393
Assembly58338--1
ElectricPower Unit 931800--1 409--5746
3. SETUP
1. For single--row connectors, refer to Figures 1
Dimensions in this instruction sheet are in
NOTE
and 2, and install the adapter onto the head as
millimeters [with inches in brackets]. Figures are
follows:
not drawn to scale.
i
a. Align the side of the adapter with the side of
the head so that the bottom starts at the slot
Reasons for reissue of this instruction sheet are
and the clip starts at the ramp.
provided in Section 8, REVISION SUMMARY.
b. Slide the adapter into the slot until the clip
2. DESCRIPTION (Figure1)
drops into the channel.
Features of the head and their function are as follows:
2. Install the head onto the power unit according to
Wire inserterforces the wire into the slotted beams the instructions packaged with the power unit.
of the contact. Make sure to observe any cautions and dangers.
E2010TycoElectronics Corporation, Harrisburg, PA TOOLING ASSISTANCE CENTER1--800--722--1111 This controlled document is subject to change.
1 of 5
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LOCB
*Trademark. Otherproducts, logos, and company names usedarethe property of theirrespectiveowners.408-9085
TerminatingHead58062-1
Installing Adapter 3. Center the wire in the wire slot, then actuate the
(Used forSingle-Row Connectors Only) power unit until the wire inserter bottoms (the wire
inserter will retract and the connector will advance
Clip
to the next contact position).
4. Center the wire in the wire slot, then actuate the
power unit until the wire inserter bottoms (the wire
Ramp
inserter will retract and the connector will advance
to the next contact position).
5. Repeat Steps 1 through 3 until all applicable
contacts are terminated.
Slide Adapter
Into Slot
6. Slide the connector out of the head in the
direction of the arrow.
Adapter
7. Inspect each terminated contact according to
Figure 2
Figure 4. If any contact does not meet the
requirements, DO NOT use the connector. Refer to
Section 5 for adjustments.
4. TERMINATIONPROCEDURE
For application requirements for the connectors,
NOTE
refer to the appropriate application specification:
Make sure that the connector matches the wire size
114--25019 for single--row connectors and
to be terminated, then refer to Figure 3, and proceed
i
114--25032 for double--row connectors.
as follows:
1. Align the side of the connector with the side of
the head (so that it will move in the direction of the
5. ADJUSTMENTS
arrow), and slowly slide the connector into the feed
channel. Stop when the desired contact position
For pneumatic power units, to avoid personal
DANGER
aligns with the wire slot.
injury, ALWAYS disconnect the air supply before
making adjustments to the head.
If the connector cannot be inserted into the head
NOTE
or if the connector is too loose in the head, refer
to Paragraph 5.2 for wire guide adjustment.
i
For electric power units, to prevent personal
DANGER
injury, ALWAYS disconnect the electrical power
supply before making adjustments to the head.
2. Insert the wire into the wire slot until the wire
bottoms on the head.
5.1. WireInsertionDepth
Terminating Connector
If the wire is inserted too deep or not deep enough in
the contact after termination, adjust the wire insertion
Wire
Wire
depth as follows:
Slot
Power Unit
Connector
A. PneumaticPowerUnits
(Ref)
(Double Row
Shown)
Increase the air pressure by 10 psi [69 kPa]. Repeat
the termination and inspection procedure. Continue in
this manner until the proper wire insertion depth is
obtained or the air pressure is set to 70 psi [483 kPa].
If proper wire insertion depth is not obtained at 70 psi
[483 kPa], return the air pressure to 40 psi [276 kPa]
and follow Paragraph B.
Slide Connector
Into Feed Channel
For pneumatic power units, it might be necessary
NOTE
to adjust either the wire insertion depth or the air
pressure.
Figure 3
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