KILOVAC LEV200 Series Contactor With 1 Form X Contacts Rated 500+ Amps, 12-900Vdc Product Facts Designed to be the lowest cost sealed contactor in the industry with its current rating (500+A carry, 2000A interrupt at 320Vdc). Available with bottom or side mounting -- not position senstive. Optional auxiliary contact for easy monitoring of power contact position. Hermetically sealed intrinsically safe, operates in explosive/harsh environments with no oxidation or contamination of coils or contacts, including long periods of non-operation. Typical applications include battery switching and backup, DC voltage power control, circuit protection and safety. Versatile coil/power connections. For factory-direct application assistance, contact Earle Alldredge, product manager. Dial 800-253-4560, ext. 2055, or 805-220-2055. Email earle.alldredge tycoelectronics.com Designed and built in RoHS accordance to AIAG QS9000. Ready Performance Data 4/ Parameter Units Value for LEV200 Series Coil Data (valid over temperature range) Contact Arrangement, power contacts 1 Form X (SPST-NO-DM) Nominal Voltage 12Vdc 24Vdc 48Vdc Rated Operating Voltage Vdc 12 - 900 Pickup Voltage (will operate) 9.0Vdc 19.0Vdc 38.0Vdc Continuous (Carry) Current, Typical A 500 65C, 400 mcm conductors Voltage (Max.) 15Vdc 30Vdc 60Vdc Consult Factory for required conductors for higher (500+ A) currents Dropout Voltage 0.75 - 2.0Vdc 1.0 - 5.0Vdc 2.0 - 7.0Vdc 1/ Make/Break Current at Various Voltages A See next page Coil Resistance 25 (Typ.) 11 ohms 40 ohms 145 ohms 1 3 / / Break Current at 320Vdc A 2,000, 1 cycle Part Numbering System Contact Resistance, Typ. ( 200A) mohms 0.2 Load Life Cycles See next page Typical Part Number LEV200 A 4 N A A Mechanical Life Cycles 100,000 Series: Contact Arrangement, auxiliary contacts 1 Form A (SPST-NO) LEV200 = 500+ Amp, 12-900Vdc Contactor Aux. Contact Current, Max. A 2A 30Vdc / 3A 125Vac Contact Form: Aux. Contact Current, Min. mA 100mA 8V A = Normally Open Aux. Contact Resistance, Max. ohms 0.417 30Vdc / .150 125Vaac H = Normally Open with Aux. Contacts. (Option H requires option A in Coil Wire Length and option N in Coil Operate Time 25C Terminal Connector.) Close (includes bounce), Typ. ms 25 Note: Other auxiliary contact forms available. Consult factory. Bounce (after close only), Max. ms 7 Release (includes arcing), Max 2000A ms 12 Coil Voltage: 4 = 12Vdc 5 = 24Vdc 6 = 48Vdc K = 72Vdc Dielectric Withstanding Voltage Vrms 2,200 sea level (leakage <1mA) 8 = 96Vdc L = 110Vdc O = 115Vac 9 = 240Vac 2/ Insulation Resistance 500Vdc megohms 100 Notes: Consult factory for detailed specifications and availability of Shock, 11ms 1/2 sine, peak, operating G 20 coils not listed in Coil Data table above. In coil voltage codes, 115Vac is designated by the letter O Vibration, sine, 80-2000Hz., peak G 20 rather than the numeral 0. Operating Ambient Temperature C -40 to +85 Coil Wire Length: Weight, Typical lb.(kg) 1.3 (.60) A = 15.3 in (390 mm) N = None (Requires option A in next step.) Coil Terminal Connector: 1/ Main power contacts N = None, stripped wires (Requires option A in previous step.) 2/ 50 at end of life A = Studs, 10-32 Threaded (Electrical connection is made to the tab 3/ Does not meet dielectric & IR after test, 1700 amp for unit with Aux. Contacts at the base of the stud.) 4/ Contacts will operate with 0.8V < V < 1.1V over temperture range. Note: Specify option A, stripped wires, for coil voltages > 96Vdc nom coil nom Mounting & Power Terminals: A = Bottom Mount & Male 10mm x M8 Threaded Terminals F = Side Mount & Male 10mm x M8 Threaded Terminals 2007 by Tyco Electronics Corporation. All Rights Reserved. Consult factory regarding other available mountings and power terminals. KILOVAC, TE Logo and Tyco Electronics are trademarks. NOTE: All part numbers are RoHS compliant (and always have been). Other products and company names mentioned herein may be trademarks of their respective owners. 1 Catalog 9-1773439-1 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Revised 6-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-896728 VDC 120 VDC 600 VDC 900 VDC 1800 VDC 400 VDC 270 VDC 500+ Amp, 12-900VDC Contactor with 1 Form X (SPST-NO-DM) Contacts KILOVAC LEV200 Series (Continued) Outline Dimensions NOTE: When stud terminals are specified for coil connections, the electrical connection is made at the tab located at the base of the stud. SIde Mount Enclosure Bottom Mount Enclosure Estimated Make & Break Power Switching Ratings Electrical Load Life Ratings for Typical LEV Applications Make and Break Power Switching Region Break Only Above 650A 650A Make/Break Life Capacitive & Resistive Loads at 320VDC (1) (2) 100,000 90% capacitive pre-charge (make only) see chart below Cycles 50,000 80% capacitive pre-charge (make only) see chart below Cycles 50 2,000A (break only) (1) Cycles 1* 10,000 Mechanical Life Cycles 100,000 1,000 (1) Resistive load includes inductance L = 25H. Load 2500A tested 200H. (2) Life based on projected Weibull Life with 95% teliability. * Does not meet dielectric and IR after test. 100 LEV200 Capacitive Make Test Curves for Pre-Charged Motor Controller 700 650 600 10 550 80% Minimum Pre Charge 500 1 450 1 10 100 1,000 10,000 400 Load Current (A) 90% Nominal NOTES: Pre Charge 350 1) For resistive loads with 300H maximum inductance. Consult factory for inductive loads. 300 2) Estimates based on extrapolated data. User is encouraged to confirm performance in application. 3) End of life when dielectric strength between terminals falls below 50 megohms 500VDC. 250 4) The maximum make current is 650A to avoid contact welding. 200 150 100 50 0 0.0 0.5 1.0 1.5 2.0 Time (ms) For factory-direct application assistance, dial 9-1773439-1 PDF TW 6-08 800-253-4560, ext. 2055, or 805-220-2055. Printed in U.S.A. 2 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Estimated Life (Cycles) Current (A)