SET UP GAUGE 2119599-2 C2 TERM MFG TERMINAL TERMINAL DATA: C2 CRIMP SPEC SRC STR 8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST TERMINAL NAME: C2 TERM NAME REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 WIRE STRIP LENGTH INSULATION DIAMETER RANGE ATLANTIC VERSION TERMINATOR 1 DEVELOPMENT 07JAN2015 INTERFACE ADAPTER JH UG C2 DWG STRIP LEN STR C2 DWG INSUL OD STR n PART REVISION DESCRIPTION FEED TYPE A RELEASED 03FEB2015 JH GB NUMBER - - - TERMINAL B ECR-20-009104 25JUN2020 JAH RK APPLICATION APPLICATOR DATA - - - 2150511 -1 C FINE CRIMP HEIGHT ADJUST MECHANICAL SPECIFICATION C ECR-20-011870 21AUG2020 FJ RK CRIMP SIZE TYPE 2150511 -2 C FINE CRIMP HEIGHT ADJUST PNEUMATIC TERMINALS APPLIED WIRE 1.52 mm .060 F MECHANICAL AND CRIMP 7-2150511-1 C MECHANICAL INSUL - - TOOLING KIT APPL INSTRUCTIONS PNEUMATIC AND CRIMP 7-2150511-2 C PNEUMATIC 408-35042 TOOLING KIT 7- 2150511 -7 A CRIMP TOOLING KIT - D D APPLICATOR STYLE CONVERSION CHART ATLANTIC VERSION PART TERMINATOR REVISION DESCRIPTION FEED TYPE NUMBER CONVERT TO PART NUMBERS REQUIRED INTERFACE ADAPTER - - - - - - - 1 1 - 1 - 2119641-1 FEED CAM, AIR FEED - 248 APPLICATOR DATA 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150511 -5 - - 2168400-7 (QUANTITY 2) 2150511 -2 1 1 1 1 1 2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT - 244 CRIMP SIZE TYPE SMART APPLICATOR 2161326-1 - 8- 2150511 -4 - - - 1 1 1 - 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 WIRE 1.52 mm .060 F 1 - - - - - - - 1 1 2119083-1 RETAINER, INSULATION DIAL SERVO - 1 1 242 3 2.79 mm .110 1 FINE CRIMP HEIGHT ADJUST INSUL 2150511 -5 O 1 LATCH PLATE PNEUMATIC FEED 2119950-1 2063961-3 - 2119641-1 - 2844940-3 - 1 2119580-1 MECHANICAL FEED ASSEMBLY - - 1 239 APPL INSTRUCTIONS 1 1 - 2844940-3 AIR FEED MODULE - 1 - 238 - - - - - - - SERVO 408-35042 1 NON-CRIMP HEIGHT ADJUST 2150511 -6 1 WIRE CRIMP HEIGHT CRIMP HEIGHT 1 1 1-18028-0 WASHER, FLAT, REG M8 LATCH PLATE - 1 1 192 - - - - - - - 1 SIZE X REFERENCE SETTING 1 1 1-1752354-0 STANDOFF,HOLD-DOWN - 1 1 180 3 2150511 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 1 1 1 6-993111-6 PIN, SLOTTED SPRING 3.0 X 14.0 - 1 1 177 7- 2150511 -7 1 CRIMP TOOLING KIT - - - - - - - - 1 1 1 8-22280-7 SPRING, COMPRESSION - 1 1 176 TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION 1 1 1 1752353-2 GUIDE PIN,HOLDDOWN - 1 1 175 TERMINAL NAME: 10 .250 SERIES RECEPTACLE WITHOUT LATCH 1 1 1 1901680-2 GUIDE PIN,HOLDDOWN - 1 1 174 WIRE STRIP LENGTH INSULATION DIAMETER RANGE 1 11 REF REF 994970-2 COUNTER, MAGNETIC - REF REF 164 1 4.00-4.75 mm .157-.187 IN 1.50-2.20 mm .059-.087 IN n 1 1 455888-4 SPACER, CRIMPER - 1 1 82 1 114-5052 - - TERMINAL 1 1 - 1 1 1803607-4 DOCUMENTATION PACKAGE 71 APPLICATION 2 2 2 2-18032-2 SCR, SET, FLT PNT, M3 X 10.0 - 2 2 70 C - - - C SPECIFICATION 1 1 1 2119740-1 TAG,IDENTIFICATION - 1 1 67 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 - 2 2 66 TERMINALS APPLIED 1 1 1 1901681-1 HOLDDOWN, TERMINAL - 1 1 65 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 C3 TERM MFG TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TERMINAL DATA: C3 CRIMP SPEC SRC STR 2 2 2 2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20 - 2 2 64 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 170384-1 170384-7 6-170384-1 7-170384-7 1 TERMINAL NAME: C3 TERM NAME 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 - 1 1 60 C1 DWG PN 1 2 C1 DWG PN 2 2 C1 DWG PN 3 2 170384-2 170384-9 7-170384-1 2 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 - 1 1 59 WIRE STRIP LENGTH INSULATION DIAMETER RANGE 1 RECOMMENDED SPARE PARTS 1 - 1 2063961-3 FEED FINGER - - 1 58 C3 DWG STRIP LEN STR C3 DWG INSUL OD STR n 3 2 3 3 2168400-4 SHCS, LOW HEAD, RoHS, M4 X 8 - 3 3 57 GREASE BEARING SURFACES LIGHTLY - - - TERMINAL 2 2 2 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 - 2 2 56 APPLICATION 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION 2 - - - SPECIFICATION 2 2 5018030-1 NUT, HEX, REG, RoHS, M3 - 2 2 54 SHEET SUPPLIED WITH THE APPLICATOR. 2 2 2 986965-8 NUT, LOCK, HEX, TORQUE (M4) - 2 2 53 WIRE CRIMP HEIGHT CRIMP HEIGHT 4 TERMINALS APPLIED 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT 1 1 1 SIZE mm INCH REFERENCE SETTING 1-5018030-0 NUT, HEX, REG, RoHS, M3.5 - 1 1 52 ASSEMBLY. SEE BELOW FOR PART NUMBER: 1 WIRE CRIMP HEIGHT CRIMP HEIGHT W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 9 1 - 2063961-3 FEED FINGER 0.50mm2 - 1 - 51 1.20+/-0.05 .047+/-.002 8.7 PNEUMATIC FEED WITHSMART APPLICATO CONVERSION: 8- 2150511 -4 SIZE X REFERENCE SETTING 3 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 SERVO FEED WITHFINE CRIMP HEIGHT ADJUS: 8- 2150511 -5 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 0.30mm2 - 1 2 49 1.10+/-0.05 .043+/-.002 9.6 SERVO FEED WITHNON-CRIMP HEIGHT ADJUS: 8- 2150511 -6 1 - 1 2119652-1 FEED CAM, PRE FEED - - 1 48 1 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE - 1 2119653-1 FEED CAM, POST FEED - - 1 47 APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 1 1 1 2119655-5 APPLICATOR BASIC ASSEMBLY, EF - 1 1 46 1 1 1 1803517-1 RAM ASSEMBLY, EF ATLANTIC - 1 1 44 6 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. RECOMMENDED SPARE PARTS 1 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) - 1 1 41 *WARNING FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 180. 2 7 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND 7 7 1-18028-2 WASHER, FLAT, REG M4 - 7 7 33 STORAGE OF APPLICATOR. ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING 2 2 2 2168083-9 SCR, SKT HD CAP, RoHS, M4 X 20 7 - 2 2 31 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER 2 3 2 2 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. - 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10 29 B B 8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1 THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, 1 1 240639-1 STRIPPER (MACHINING) - 1 1 27 ACTUATE THE COUNTER. 2 2 2 1-2168083-5 SCR, SKT HD CAP, RoHS, M4 X 30 - 2 2 25 REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 1 9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 1 1 1752371-5 PLATE, STRIP GUIDE - 1 1 24 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 1 1 1 240825-7 PLATE, STRIP HOLD DOWN - 1 1 23 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2 2 2 2-22281-3 SPRING, COMPRESSION - 2 2 22 5. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER 10 1 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. DOCUMENT, 101-35000. 1 1 1803292-4 DRAG - 1 1 20 2 2 2 1901259-5 GUIDE, LOWER STRIP - 2 2 18 11 WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR 4 4 4 1-2079383-1 SCR, BHSC, RoHS (M6 X 12) - 4 4 17 USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT 1 1 1 3-240641-0 SPACER - 1 1 16 1 1 1 1752360-1 SPACER,HOLD-DOWN - 1 1 13 1 1 1 240644-1 PLATE, REAR SHEAR - 1 1 11 1 1 - - - - - - - 10 1 1 1 690482-4 PLATE, FRONT SHEAR - 1 1 9 1 1 1 1 7-1803001-0 ANVIL, COMBINATION, END FEED 1 2 2 8 1 1 CABLE DIAMETER 1 1 1-2217206-0 BLADE, SLUG - 1 1 7 1 1 - - - - - - - 6 1 1 1 240641-5 SPACER - 1 1 5 1 1 1 3-238011-1 BLOCK, CRIMPER SPACER - 1 1 4 1 1 1 8-1633965-3 CRIMPER, INSULATION O PREMIUM 1 2 2 3 1 1 CUT TO LENGTH AT ASSEMBLY. 1 1 1 455888-8 SPACER, CRIMPER - 1 1 2 1 2 2 1 1 9-1633609-3 CRIMPER, WIRE 1 1 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. ITEM A A -77-72-71 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 01JAN2015 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity J.HOU THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 01JAN2015 Harrisburg, PA 17105-3608 APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS L.ZHANG DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 01JAN2015 LISTED IN THE APPLICATION SPECIFICATION. U.GUO mm Ocean End Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 1 PLC - INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2150511 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:1 1 4 C 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY 1-23419-5 LOC-TITE TO THREADS.8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 20 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - 44 REF FEED TYPE 44.65 0.05 MECHANICAL D D 56 A 1 44 7 2 239 59 244 15.3 0.5 16 243 5 242 180 REF 177 58 3 2 RAM AND HOLDDOWN SET-UP 82 1 1 PNEUMATIC 2 C C 3 1 238 176 4 2 25 192 175 2 41 174 2 70 A 52 54 59 65 SEE DETAIL A 20 180 2 3 64 51 A 164 57 23 33 FEED SPRING 67 18 SETTING POSITION B B 66 DETAIL A CAM POSITION CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 33 27 8 60 46 31 13 9 11 17 53 33 22 24 1 1 1 248 47 48 49 49 A 49 A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 01JAN2015 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity J.HOU CHK 01JAN2015 Harrisburg, PA 17105-3608 L.ZHANG DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 01JAN2015 U.GUO mm Ocean End Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION 40mm STROKE 40mm STROKE 40mm STROKE Applicator 1 PLC - - 2 PLC - - Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO MECHANICAL MECHANICAL ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) AIR FEED MATERIAL FINISH PRE FEED WEIGHT POST FEED 00779 2150511 - - - - A1 - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:1 2 4 C AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION