SET UP GAUGE 2119599-1 8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 2011 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 2011 C P LTR DESCRIPTION DATE DWN APVD A 66 ATLANTIC VERSION TERMINATOR P ECR-19-009411 15JUN2019 INTERFACE ADAPTER TB TE PART REVISION DESCRIPTION FEED TYPE R ECR-20-004138 18MAR2020 RK GB NUMBER R1 ECR-21-006443 23JUN2021 FZ RK 2151494 -1 S FINE CRIMP HEIGHT ADJUST MECHANICAL S ECR-21-006714 06JUL2021 FZ RK 2151494 -2 S FINE CRIMP HEIGHT ADJUST PNEUMATIC SEAL STRIPPER CRIMPER 5-2151494-1 S MECHANICAL TERMINATING UNIT SEAL STRIPPER CRIMPER 5-2151494-2 S PNEUMATIC TERMINATING UNIT MECHANICAL AND CRIMP 7-2151494-1 S MECHANICAL TOOLING KIT PNEUMATIC AND CRIMP 7-2151494-2 S PNEUMATIC TOOLING KIT D D 7- 2151494 -7 J CRIMP TOOLING KIT - APPLICATOR DATA CRIMP SIZE TYPE 1803515-3-1 - - - 1 1 - - 1803515-3 RAM ASSEMBLY, SF ATLANTIC 293 WIRE 1.40 mm .055 F 2-1803583-1-1 - - - 1 1 - - 2-1803583-1 APPLICATOR BASIC ASSEMBLY, SF INSUL 1.40 mm .055 292 F 2119641-11- - 1 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 248 APPLICATOR INSTRUCTIONS 2119082-5-1 408-35042 - 1 1 1 1 1 1 2119082-5 CAM, SNAIL, INSULATION ADJUSTMENT 244 2079764 APP-1 - 1 1 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243 21190831- - 1 1 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242 3 7-18023-7-1 - 1 1 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 2119580-11- - - 1 - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY TE TERMINAL 239 TERMINAL DATA: TE CRIMP SPECIFICATION TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 2844940-11- - 1 - 1 - 1 - 2844940-1 AIR FEED MODULE 238 TERMINAL NAME: TERMINAL NAME: 025 RECEPTACLE CONTACT 025 RECEPTACLE CONTACT TERMINAL NAME: 025 RECEPTACLE CONTACT 4-1722335-31- TERMINAL NAME: 025 RECEPTACLE CONTACT - - - 1 1 - - 4-1722335-3 STRIPPER, SIDE FEED 182 1-5018030-01- WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE - - - 1 1 - - 1-5018030-0 NUT, HEX, REG, RoHS, M3.5 181 1-1752354-61- 3.00-3.50 mm .118-.138 IN 0.95-1.70 mm .037-.067 IN 3.00-3.50 mm .118-.138 IN 1.20-1.60 mm .047-.063 IN 3.00-3.50 mm .118-.138 IN 0.95-1.70 mm .037-.067 IN n n n - - - 1 1 - - 1-1752354-6 STANDOFF,HOLD-DOWN 3.00-3.50 mm .118-.138 IN 1.20-1.60 mm .047-.063 IN 3 180 n 993111-11- (C)114-5250-2 - - 114-15120 - - (A)114-5250 - - TERMINAL TERMINAL TERMINAL 7 - - - 1 1 - - 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0 177 - - TERMINAL SIMP 5-22280-01- 6 APPLICATION APPLICATION APPLICATION APPLICATION - - - 1 1 - - 5-22280-0 SPRING, COMPRESSION 176 C C - - - - - - (B)114-5291 - - SPECIFICATION SPECIFICATION 1752353-3-1 SPECIFICATION - - - SPECIFICATION - - - 1 1 - - 1752353-3 GUIDE PIN,HOLDDOWN 175 1901680-21- 5 TERMINALS APPLIED TERMINALS APPLIED - - - 1 1 - - 1901680-2 GUIDE PIN,HOLDDOWN TERMINALS APPLIED 174 5 5 TERMINALS APPLIED COUNTER 9949701- - REF REF REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL 2119955-11- TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 1 1 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 113 5 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 (C) 1674298-1 (C) 2005427-1 1674298-1 1123343-1 1122343-2 1802189-1 (A) 1123343-1 (A) 1123343-2 (B) 1376109-1 (B) 1376109-2 28449081- C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 1674298-1 1123343-1 - 1 1 1 1 1 1 2844908-1 SCREW, LOCKING 99 1801069-2 2844907-1 5 - 1 1 1 1 1 1 2844907-1 POST, LOCKING 98 455888-41- - 1 1 1 1 1 1 455888-4 SPACER, CRIMPER 82 1803607 31- - 1 1 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71 WIRE CRIMP HEIGHT 4 CRIMP HEIGHT WIRE CRIMP HEIGHT CRIMP HEIGHT WIRE CRIMP HEIGHT CRIMP HEIGHT 4 4 2119791-91- SIZE mm INCH - 1 1 1 1 1 1 2119791-9 DEPRESSOR, WIRE REFERENCE SETTING 70 SIZE mm INCH SIZE mm INCH REFERENCE SETTING REFERENCE SETTING 2119740-11- W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 1 1 1 1 1 1 2119740-1 TAG,IDENTIFICATION 67 0.50mm2 0.50mm2 0.99+/-0.05 .039+/-.002 8.5 0.50mm2 1.01+/-0.05 .040+/-.002 8.5 1.06+/-0.05 .042+/-.002 8.5 2168078-12- W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 W1 DWG WGAUGE 2 W1 DWG CRIMP HT 2 W1 FA SETTING 2 - 2 2 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 0.35mm2 66 0.92+/-0.05 .036+/-.002 9.3 0.30mm2 0.30mm2 9.2 0.96+/-0.05 .038+/-.002 9.2 0.96+/-0.05 .038+/-.002 2168083-21- W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 W1 FA SETTING 3 W1 FA SETTING 3 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 W1 FA SETTING 3 W1 DWG WGAUGE 3 W1 DWG CRIMP HT 3 - 1 1 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 0.22mm2 60 0.22mm2 0.84+/-0.05 .033+/-.002 10.0 0.22mm2 0.84+/-0.05 .033+/-.002 10.0 0.84+/-0.05 .033+/-.002 10.0 5-18022-5-1 - 1 1 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 1338685-1-1 - 1 1 1 1 1 1 1338685-1 PAWL, FEED 56 2168083-3-4 - 4 4 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 2-2168083-5-2 - 2 2 2 2 2 2 2-2168083-5 SCR, SKT HD CAP, RoHS, M4 X 14 53 1803382-61- - 1 1 1 1 1 1 1803382-6 HOLD DOWN, SPRING LOADED 50 18023-9-3 - 1 2 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 21196521- 1 RECOMMENDED SPARE PARTS - - 1 - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 2119653-1 - - 1 - 1 - 1 2119653-1 FEED CAM, POST FEED 47 2 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND 1803583-9-1 - 1 1 - - 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 STORAGE OF APPLICATOR. 1803515-1-1 - 1 1 - - 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC 44 B B 3 1803602-11- APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 180. - 1 1 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1752356-3-1 - 1 1 1 1 1 1 1752356-3 SUPPORT, TERMINAL 34 2079383-52- 4 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE - 2 2 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33 2-2844962-4-2 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - 2 2 2 2 2 2 2-2844962-4 SPACER, CYLINDRICAL, STRIP GUIDE 30 NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 2844992-1-1 - 1 1 1 1 1 1 2844992-1 ASSEMBLY, STRIP GUIDE 29 1320928-21- 5 TERMINAL LUBRICANT IS RECOMMENDED. - 1 1 1 1 1 1 1320928-2 STRIP GUIDE 24 2168083-21- - 1 1 - - 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER DOCUMENT, 101-35000. 1-18028-2-2 - 2 2 1 1 2 2 1-18028-2 WASHER, FLAT, REG M4 20 2119533-1 7 APPLICATION SPECIFICATION 114-15120 IS RESTRICTED TO RENAULT AND ITS HARNESS - 1 1 - - 1 1 2119533-1 STRIPPER, SIDE FEED 19 MAKERS. 2119806-1 - 1 1 1 1 1 1 2119806-1 INSERT, SHEAR 13 1 SIMP 3-22280-31- - 1 1 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-4-1 - 1 1 1 1 1 1 1-356885-4 STOP, SHEAR 11 2119805-1-1 - 1 1 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 1803095-31- - 1 1 1 1 1 1 1803095-3 FLOATING SHEAR, FRONT 9 1 8-1333201-31- 1 2 2 1 1 1 1 8-1333201-3 ANVIL, COMBINATION 8 1 5-240641-0-1 - 1 1 1 1 1 1 5-240641-0 SPACER 7 1-2119757-1-1 *WARNING - 1 1 1 1 1 1 1-2119757-1 DEPRESSOR, SHEAR 5 1-238011-0-1 - 1 1 1 1 1 1 1-238011-0 BLOCK, CRIMPER SPACER 4 ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING 2-1803223-6-1 1 2 2 1 1 1 1 2-1803223-6 CRIMPER, INSULATION F PREMIUM 3 1 FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER 455888-11- - 1 1 1 1 1 1 455888-1 SPACER, CRIMPER 2 3-456402-51- THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, 1 2 2 1 1 1 1 3-456402-5 CRIMPER, WIRE PREMIUM 1 1 REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. ITEM A A -77 -72 -71 -52 -51 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 11OCT2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity B. WEAVER CHK 11OCT2011 Harrisburg, PA 17105-3608 G. HOFFNER DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 11OCT2011 G. BAILEY mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - - 2 PLC - - Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC - 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT 00779 2151494 - - - - A1 - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 S AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION Pro/ENGINEER DRAWING8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 2011 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 2011 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 44 293 2 PNEUMATIC 244 243 A 242 238 53 2 3 3.5 0.5 50 REF 8 7 34 REF 59 177 82 1 1 C 2 C SEE DETAIL A 3 TERMINAL SUPPORT LOCATION 176 1 2 4 56 70 174 2 5 41 FEED SPRING SETTING POSITION 181 (SHOWN FROM REAR SIDE) 175 44 293 REF 2 44.86 0.05 182 180 3 66 17.8 0.5 DETAIL A 2 164 67 180 REF 33 RAM AND HOLD DOWN SET-UP A 24 19 B B 30 20 9 1 21 29 12 241 ITEM 30 LOCATED AT FRONT HOLES 13 1 30 REF REF 29 11 CAM POSITIONS 20 30mm STROKE 30mm STROKE 30mm STROKE 113 46 292 98 99 34 54 8 60 54 10 5 1 1 248 47 48 FEED TRACK POSITION GUIDE BY INSULATION BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 11OCT2011 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity B. WEAVER CHK 11OCT2011 Harrisburg, PA 17105-3608 G. HOFFNER DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 11OCT2011 G. BAILEY mm Ocean Side Feed PRODUCT SPEC 0 PLC - ATLANTIC VERSION Applicator 1 PLC - 49 - 2 PLC - - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 - 40mm STROKE 4 PLC - SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2151494 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 S AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION