SET UP GAUGE 2119599-1 TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION 8 7 6 5 4 3 2 1 TERMINAL NAME: PIN AND SOCKET CONTACT THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 2015 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 2015 C WIRE STRIP LENGTH P LTR DESCRIPTION DATE DWN APVD INSULATION DIAMETER RANGE A 66 ATLANTIC VERSION TERMINATOR E ECR-16-012240 04OCT2016 INTERFACE ADAPTER LG TE PART REVISION DESCRIPTION FEED TYPE 114-13157 - - F ECR-20-008973 23JUN2020 TERMINAL JAH RK NUMBER APPLICATION F1 ECR-21-004362 14APR2021 FZ RK - - - SPECIFICATION 2266775 -1 G FINE CRIMP HEIGHT ADJUST MECHANICAL G ECR-22-125940 06JAN2022 JWC JH 2266775 -2 G FINE CRIMP HEIGHT ADJUST PNEUMATIC TERMINALS APPLIED MECHANICAL AND CRIMP C2 DWG PN 1 0 C2 DWG PN 2 0 C2 DWG PN 3 0 C2 DWG PN 4 0 7-2266775-1 G MECHANICAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TOOLING KIT C2 DWG PN 1 1 C2 DWG PN 2 1 C2 DWG PN 3 1 1438890-8 2203232-4 1438896-4 PNEUMATIC AND CRIMP 7-2266775-2 G PNEUMATIC APPLICATOR DATA TOOLING KIT 7- 2266775 -7 D CRIMP TOOLING KIT - CRIMP SIZE TYPE 1.17 mm .046 WIRE F 0.00 mm .000 INSUL - APPLICATOR INSTRUCTIONS D D 408-35042 WIRE CRIMP HEIGHT CRIMP HEIGHT APPLICATOR STYLE CONVERSION CHART ATLANTIC VERSION SIZE mm INCH REFERENCE SETTING PART TERMINATOR REVISION DESCRIPTION FEED TYPE W2 DWG WGAUGE 1 W2 FA SETTING 1 RG59 or MINI RG59 5.2 APPLICATOR DATA NUMBER CONVERT TO PART NUMBERS REQUIRED INTERFACE ADAPTER CRIMP SIZE TYPE - - - - - - - WIRE 1.17 mm .046 F 2266775 -2 1 FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 - 8- 2266775 -5 1901094-3 - 2168400-6 (QUANTITY 2) INSUL - - SMART APPLICATOR 2161326-1 - 8- 2266775 -4 - - - APPLICATOR INSTRUCTIONS - - - - - - - 408-35042 SERVO 2266775 -5 1 FINE CRIMP HEIGHT ADJUST LATCH PLATE PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2844940-1 - - - - - - - SERVO 2266775 -6 1 NON-CRIMP HEIGHT ADJUST LATCH PLATE - - - - - - - TE TERMINAL TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION TERMINAL DATA: TE CRIMP SPECIFICATION 2266775 -7 1 FINE CRIMP HEIGHT ADJUST NONE - - - - - - - TERMINAL NAME: TERMINAL NAME: PIN AND SOCKET CONTACT PIN AND SOCKET CONTACT 7- 2266775 -7 1 CRIMP TOOLING KIT - - - - - - - - WIRE STRIP LENGTH INSULATION DIAMETER RANGE WIRE STRIP LENGTH INSULATION DIAMETER RANGE 2119641-11- 10 - 1 - 1 - 2119641-1 FEED CAM, AIR FEED 5 248 - 7-18023-7-1 - 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241 114-13157 - - 114-13157 - - TERMINAL TERMINAL 2119580-11- - - 1 - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239 APPLICATION APPLICATION 2844940-11- 1 RECOMMENDED SPARE PARTS - - - - - - SPECIFICATION SPECIFICATION - 1 - 1 - 2844940-1 AIR FEED MODULE 238 C C COUNTER 994970-1 - REF REF REF REF 994970-2 COUNTER, MAGNETIC 164 2 GREASE BEARING SURFACES LIGHTLY 4 TERMINALS APPLIED TERMINALS APPLIED 2119955-11- 4 - 1 1 1 1 2119955-1 ASSY, LUBRICATOR, SIDE FEED 113 2844908-1 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION C3 DWG PN 1 0 C3 DWG PN 2 0 C3 DWG PN 3 0 C3 DWG PN 4 0 C1 DWG PN 1 0 C1 DWG PN 2 0 C1 DWG PN 3 0 C1 DWG PN 4 0 TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL TE TERMINAL - 1 1 1 1 2844908-1 SCREW, LOCKING 99 SHEET SUPPLIED WITH THE APPLICATOR. 28449071- C3 DWG PN 1 1 C3 DWG PN 2 2 C3 DWG PN 3 2 C3 DWG PN 4 2 C1 DWG PN 1 1 C1 DWG PN 2 1 C1 DWG PN 3 1 C1 DWG PN 4 1 1274232-2 1438890-8 2203232-4 1438896-4 2365471-4 - 1 1 1 1 2844907-1 POST, LOCKING 98 1-455888-2-1 C1 DWG PN 1 2 4 2365466-8 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT - 1 1 1 1 1-455888-2 SPACER, CRIMPER 82 1803607 31- ASSEMBLY. SEE BELOW FOR PART NUMBER: - 1 1 1 1 1803607-3 DOCUMENTATION PACKAGE 71 PNEUMATIC FEED WITHSMART APPLICATO CONVERSION: 8- 2266775 -4 2119740-1-1 - 1 1 1 1 2119740-1 TAG,IDENTIFICATION SERVO FEED WITHFINE CRIMP HEIGHT ADJUS: 8- 2266775 -5 67 2168078-1-2 SERVO FEED WITHNON-CRIMP HEIGHT ADJUS: 8- 2266775 -6 - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66 WIRE CRIMP HEIGHT CRIMP HEIGHT 3 WIRE CRIMP HEIGHT CRIMP HEIGHT 2168083-21- 9 - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 60 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE SIZE mm INCH REFERENCE SETTING SIZE mm INCH REFERENCE SETTING 5-18022-51- APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. W1 DWG WGAUGE 1 W1 DWG CRIMP HT 1 W1 FA SETTING 1 - 1 1 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59 W3 DWG WGAUGE 1 W3 FA SETTING 1 RG59 or MINI RG59 0.86+/-0.038 .034+/-.001 5.2 RG62 or RG71 6.2 1338685-11- - 1 1 1 1 1338685-1 PAWL, FEED 56 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 & 180. 2168083-3-4 - 4 4 4 4 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 54 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. 1-2168083-02- FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37 & 180. - 2 2 2 2 1-2168083-0 SCR, SKT HD CAP, RoHS, M4 X 10 53 5018030-1-1 - 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 1 811242-5-1 RECOMMENDED SPARE PARTS - 1 1 1 1 811242-5 BUMPER, HOLD DOWN 51 690753-21- 8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY 2 - 1 1 1 1 690753-2 SPACER, TONKER 50 REFER TO SUPPLIED INSTRUCTION SHEET FOR CLEANING, LUBRICATION AND 18023-9-3 ACTUATE THE COUNTER. STORAGE OF APPLICATOR. - 1 2 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49 21196521- 9 - - 1 - 1 2119652-1 FEED CAM, PRE FEED 48 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 3 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE 2119653-1 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE - - 1 - 1 2119653-1 FEED CAM, POST FEED 47 APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 1803583-91- NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. - 1 1 1 1 1803583-9 APPLICATOR BASIC ASSEMBLY, SF 46 1803515-11- 10 - 1 1 1 1 1803515-1 RAM ASSEMBLY, SF ATLANTIC TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 44 4 TERMINAL LUBRICANT RECOMMENDED. 1803602-11- - 1 1 1 1 1803602-1 SCR, BHSC, RoHS (M8 X 25) 41 B B 11 1752356-1-1 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, 5 SEE TERMINAL APPLICATION SPEC 114-13157 FOR WIRE STRIP LENGTH. - 1 1 1 1 1752356-1 SUPPORT, TERMINAL 34 REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE *WARNING 2079383-52- - 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL 33 6. UNLESS SPECIFIED OTHERWISE TORQUE VALUES SHALL BE USED PER 2-2844962-32- ON INSTALLATION, SET WIRE DISC TO CRIMP HEIGHT REFERENCE SETTING INFORMATION. DOCUMENT, 101-35000. - 2 2 2 2 2-2844962-3 SPACER, CYLINDRICAL, STRIP GUIDE 30 2844992-1-1 FOR LARGEST WIRE SIZE. CRIMP HEIGHT REFERENCE SETTINGS GREATER - 1 1 1 1 2844992-1 ASSEMBLY, STRIP GUIDE 29 12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) 1-455888-01- THAN THE VALUE SHOWN MAY CAUSE DAMAGE TO THE CRIMP TOOLING, USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.94 . - 1 1 1 1 1-455888-0 SPACER, CRIMPER 28 1320928-21- - 1 1 1 1 1320928-2 STRIP GUIDE 24 REFER TO THE INSTRUCTION SHEET FOR PROPER SETUP AND ADJUSTMENTS. 2168083-21- - 1 1 1 1 2168083-2 SCR, SKT HD CAP, RoHS, M4 X 8.0 21 1-18028-22- 13 13 - 2 2 2 2 1-18028-2 WASHER, FLAT, REG M4 20 2119533-1 CABLE DIAMETER - 1 1 1 1 2119533-1 STRIPPER, SIDE FEED 19 2119806-1 - 1 1 1 1 2119806-1 INSERT, SHEAR 13 SIMP 3-22280-3-1 - 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12 1-356885-41- - 1 1 1 1 1-356885-4 STOP, SHEAR 11 2119805-1-1 - 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10 1 1803095-61- - 1 1 1 1 1803095-6 FLOATING SHEAR, FRONT 9 1 6-1633933-21- 1 2 2 1 1 6-1633933-2 ANVIL, COMBINATION 8 1 ITEM 6..1 - - - - - - - 6 1-2119757-01- - 1 1 1 1 1-2119757-0 DEPRESSOR, SHEAR 5 ITEM 4..1 - - - - - - - 4 ITEM 3..1 - - - - - - - 3 1 ITEM 2..1 CUT TO LENGTH AT ASSEMBLY. - - - - - - - 2 5-568176-21- 1 2 2 1 1 5-568176-2 CRIMPER, WIRE 1 1 1 THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH THIN WALL (FLR) INSULATION. ITEM A A -77 -72 -71 -2 -1 PART NO DESCRIPTION NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION 1 DWN THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 14MAY2015 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity B. WEAVER THIN WALL (FLR) INSULATION. THE INSULATION CRIMP & CHK 14MAY2015 Harrisburg, PA 17105-3608 APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS T. ELBIN DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 14MAY2015 LISTED IN THE APPLICATION SPECIFICATION. T. ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC ATLANTIC VERSION Applicator 1 1 PLC INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL - 2 PLC - INSULATION RANGE IS - - IN. Shown on sheets 1 of 4 & 2 of 4 3 PLC APPLICATION SPEC 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) 1 MATERIAL FINISH INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN WEIGHT 00779 2266775 - - - - A1 RELEVANT APPLICATION SPECIFICATION. - - SCALE SHEET OF REV Customer Accessible Production Drawing 1:2 1 4 G 1 FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS. AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION 11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND 282 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY 1-23419-5 LOC-TITE TO THREADS. FOR LEADMAKER APPLICATIONS8 7 6 5 4 3 2 1 THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 2015 LOC DIST REVISIONS ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. COPYRIGHT 2015 C P LTR DESCRIPTION DATE DWN APVD A 66 - SEE SHEET 1 - - - FEED TYPE MECHANICAL 239 A D D 59 56 PNEUMATIC 44 2 53 A 238 0 50 REF 8 59 82 1 34 1 REF 52 C C SEE DETAIL A TERMINAL SUPPORT LOCATION 51 56 28 5 FEED SPRING SETTING POSITION 41 (SHOWN FROM REAR SIDE) 44 REF 44.94 0.05 66 DETAIL A 2 67 164 33 RAM SET-UP A 19 24 B B 20 21 30 9 1 29 ITEM 30 LOCATED AT FRONT HOLES 12 30 REF 241 REF 29 13 1 CAM POSITIONS 11 CAM POSITION 20 30mm STROKE 30mm STROKE 30mm STROKE 60 113 46 98 99 34 54 8 54 10 4 1 1 248 47 48 FEED TRACK POSITION GUIDE BY WIRE BARREL A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION DWN IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION 14MAY2015 SHOULD BE CONTACTED FOR THE LATEST REVISION. TE Connectivity B. WEAVER CHK 14MAY2015 Harrisburg, PA 17105-3608 T. ELBIN DIMENSIONS: TOLERANCES UNLESS APVD NAME OTHERWISE SPECIFIED: 14MAY2015 T. ELBIN mm Ocean Side Feed PRODUCT SPEC 0 PLC ATLANTIC VERSION Applicator 1 PLC 49 - 2 PLC - 40mm STROKE Shown on sheets 1 of 4 & 2 of 4 40mm STROKE 49 3 PLC APPLICATION SPEC 49 40mm STROKE 4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO ANGLES - - (Pacific version shown on sheets 3 of 4 & 4 of 4) MATERIAL FINISH WEIGHT MECHANICAL 00779 2266775 - MECHANICAL - - - A1 AIR FEED - - POST FEED SCALE SHEET OF REV PRE FEED Customer Accessible Production Drawing 1:2 2 4 G AMP 4805 REV 31MAR2000 SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION