408-8738 Revision T, Jan. 2017 www.commscope.com PRO-CRIMPER III Hand Crimping Tool 790163- 1. Introduction PRO-CRIMPER III Hand Crimping Tool Assembly 790163- consists of PRO-CRIMPER III Hand Tool Frame 354940-1 and die assemblies listed in Table 1. The tool assembly is used to crimp the contacts and the internal and external strain reliefs of the modular plugs listed in Table 1. The tool frame features a stationary jaw and handle, a moving jaw and handle, and an adjustable ratchet that ensures full crimping. The tool frame holds the die assembly. Refer to Figure 1. The die assembly consists of an insulation stuffer, wire stuffer, housing support, housing guides, and mounting and retaining hardware. Read these instructions thoroughly before using the hand tool assembly. Note: Dimensions in this instruction sheet are in millimeters (inch). Figures and illustrations are for reference only and are not drawn to scale. PRO-CRIMPER III hand crimping tool is commercial grade and is designed primarily for field installation, repair, maintenance work, and prototyping in industrial, commercial, and institutional applications. Products crimped with this tool will meet the crimp height requirement for hand tools in the appropriate application specification (114- series), but may not comply with other feature parameters of this document. A variety of tools are offered to satisfy performance requirements for CommScope Connectivity products For additional information, visit our website or contact your local CommScope account representative. Stationary jaw Back of tool Pivot pin Die assembly PRO-CRIMPER III Moving jaw Hand Crimping Tool frame 354940-1 Complete tool with die set includes Ratchet JacKnack Tool 2119000-1 adjustment wheel Stationary handle Moving handle Figure 1. PRO-CRIMPER III Hand Tool To obtain information on CommScope products, visit our website at This product is covered by one or more U.S. 2017 CommScope, Inc. patents or their foreign equivalents. For patents, see Page 1 of 7 408-8738 www.commscope.com Instruction Sheet Table 1. Hand Tool Die Assemblies MODULAR PLUG CABLE Hand Tool WIRE Die Set OUTSIDE WIRE SIZE WIRE SIZE W/Die set (only) CATEGORY PART TYPE INSULATION NUMBER DIAMETER RANGE TYPE DIAMETER (MM IN. ) (MM IN. ) (AWG) 5e EMT 6-2111986- UTP or FTP stranded 0.89-1.09 .035-.043 5.1-6.0 .201-.236 24-26 stranded 5e EMT 6-2111986- UTP or FTP stranded 0.89-1.09 .035-.043 5.1-6.0 .201-.236 23-24 solid 790163-1 790163-2 6 6-2111981- UTP or FTP stranded or solid 0.89-1.09 .035-.043 5.1-6.0 .201-.236 24-26 stranded 6 6-2111981- UTP or FTP stranded or solid 0.89-1.09 .035-.043 5.1-6.0 .201-.236 23-24 solid 6 6-2111979- UTP or FTP stranded or solid 0.89-1.09 .035-.043 5.1-6.0 .201-.236 24-26 stranded 6 6-2111979- UTP or FTP stranded or solid 0.89-1.09 .035-.043 5.1-6.0 .201-.236 23-24 solid 5e EMT 6-2111988-3 UTP or FTP stranded 0.89-1.09 .035-.043 5.7-7.0 .224-.276 24-26 stranded 5e EMT 6-2111988-3 UTP or FTP stranded 0.89-1.09 .035-.043 5.7-7.0 .224-.276 23-24 solid 790163-5 790163-6 6 6-2111989- UTP or FTP stranded or solid 0.89-1.09 .035-.043 5.7-7.0 .224-.276 24-26 stranded 6 6-2111989- UTP or FTP stranded or solid 0.89-1.09 .035-.043 5.7-7.0 .224-.276 23-24 solid 6A 6-2111984- PiMF Solid or Stranded 0.89-1.09 .035-.043 5.7-7.0 .224-.276 24-26 stranded 6A 6-2111984- PiMF Solid or Stranded 0.89-1.09 .035-.043 5.7-7.0 .224-.276 23-24 solid 5e EMT 6-2111976- UTP or FTP stranded 0.89-1.09 .035-.043 4.7-5.5 .185-.217 24-26 stranded 5e EMT 6-2111976- UTP or FTP stranded 0.89-1.09 .035-.043 4.7-5.5 .185-.217 23-24 solid 6 6-2111977- UTP or FTP stranded or solid 0.89-1.09 .035-.043 4.7-5.5 .185-.217 24-26 stranded 790163-7 790163-8 6 6-2111977- UTP or FTP stranded or solid 0.89-1.09 .035-.043 4.7-5.5 .185-.217 23-24 solid 6 1933433-1 UTP or FTP stranded or solid 1.12-1.22 .044-.048 6.99-7.87 .275-.310 22-28 stranded 6 1933433-1 UTP or FTP stranded or solid 1.12-1.22 .044-.048 6.99-7.87 .275-.310 22-28 solid 1-790163-1 1-790163-0 6 1499598 UTP or FTP stranded or solid 1.22-1.32 .048-.052 6.99-7.87 .275-.310 22-28 stranded 6 1499598 UTP or FTP stranded or solid 1.22-1.32 .048-.052 6.99-7.87 .275-.310 22-28 solid * Includes 2119000-1 JacKnack Tool (Instruction Sheet 408-10326) For additional modular plug part numbers, visit our website or contact your local CommScope account representative. 2. How to Contact Us To find out more about CommScope products, visit us on the web at www.commscope.com/ For technical assistance: - Within the United States, contact your local account representative or technical support at 1-800-344-0223. Outside the United States, contact your local account representative or PartnerPRO Network Partner. - Within the United States, report any missing/damaged parts or any other issues to CommScope Customer Claims at 1-866-539-2795 or email to claims commscope.com. Outside the United States, contact your local account representative or PartnerPRO Network Partner. Page 2 of 7