108-37006 Product Specification Rev. D 04-May-2011 AMP Novo Shunt Connector 1. SCOPE 1.1 Content This specification covers the performance , tests and quality requirements for the AMP Novo Shunt Connectors . These connectors are mounted on .025 square or Round pins (0,635 mm) spaced at .100 inch pitch (2,54 mm) . 1.2 Qualification When tests are performed on the subject product line, the procedures specified in TE 109 Series Specifications shall be used . All inspections shall be performed using the applicable inspection plan and product drawing . 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the specified herein . In the event of conflict between the requirements of this specification and the product drawing , the product drawing shall take precedence . In the event of conflict between the requirements of this specification and the referenced documents , this specification shall take precedence . 2.1 TE Specifications 109-1 General Requirements for Test Specifications . 109 Series Test Specification as indicated in Figure 1 (comply with MIL-STD-202, MIL-STD-1344 and EIA RS-364) . Corporate Bulletin 76 Cross Reference between TE Test Specifications and Military or Commercial Documents . 2.2 Military Standard MIL-STD-275 Printed Wiring for Electric Equipment . 3. REQUIREMENTS 3.1 Design and Construction Connectors shall off the design , construction and physical dimensions specified on the applicable product drawing . 3.2 Materials Contact : Phosphor Bronze, tin plated or gold plated version. Housing : Thermoplastic. Polyamide 6-6, 15% glass fiber. 3.3 Ratings Current : 3 A maximum. o o Operating Temperature : -40 C to 85 C. Tyco Electronics Corporation Ltd. * Trademark This specification is a controlled document . 1 of 5 All international rights reserved Indicate changes Loc. : AP ECOC : LE10 AMP Novo Shunt Connector 108-37006 3.4 Performance and Test Description Connectors shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Figure 1 . 3.5 Test Requirements and Procedures Summary Test Description Requirements Procedures Examination of product Meets requirements of Visual, dimensional and functional per product drawing. applicable inspection plan. Electrical Termination resistance, rated 15 m maximum. Measure potential drop of mated current. contacts assembled in housing, see Fig. 3 IEC 60512-2-2, calculate resistance. Termination resistance Dry Subject mated contacts assembled in 15 m maximum. Circuit (low level). housing to 20 mV open circuit at 100 ma maximum, see Fig. 3 IEC 60512- 2-1. Dielectric Withstanding 750 Vac, one minute hold Test between adjacent contacts of Voltage connectors shall withstand mated connector assemblies: IEC without break down or 60512-4-1. flashover. Insulation Resistance Initial 5000 megaohms min. Test between adjacent contacts of mated connector assembly EIA 364- After test, 1000 M min. 21C Mechanical Vibration (a) No discontinuities greater Subject mated connector to 15 Gs for than 1 microsecond. tin-plated or gold-plated versions, 10- 2000 Hz w/ 100 ma current applied EIA 364-28D, method III. Physical Shock (a) No discontinuities greater Subject mated connector for 100 Gs than 1 microsecond. sawtooth in 6 milliseconds 3 shocks in each direction applied along the three mutually perpendicular planes. Total: 18 shocks EIA 364-27B, condition G. Mating Force (on posts) 15 N max. (tin-plated version) In the first insertion of the connector 12 N max. (gold-plated on two .025 posts (0,635 mm), version). measure force necessary to mate conn. assy from point of initial contact, incorporating free floating fixtures at a rate of 0,5 in/minute EIA 364-13B. Unmating Force (on posts) 1,5N minimum. After one insertion of the conn. on two .025 posts (0,635 mm), measure force necessary to unmate conn. assy, at a rate of 0,5 in/minute EIA 364-13B. Contact engaging force 12N max.(Tin-plated version) Measure force to engage using gage 10N max.(Gold-plated B, as indicated in Fig.4 TE Spec. version) 109-35 engagement depth 5,8mm min. Contact separating force 0,5N minimum. Size 3 times using gage B, as indicated in Fig.4, insert gage C and measure force to separate TE Spec. 109-35. Revision D 2 of 5