Instruction Sheet 408-7347 Insertion Tools 91002 and 91002-2 17 OCT 11 Rev A Connector (Typ) Tips Insertion Tool Handles Wire Contact Wire Figure 1 To determine whether the insertion tool is needed in CAUTION an application, refer to the instruction sheet packaged with the product or check with your local 1. INTRODUCTION TE representative. This instruction sheet covers the use of insertion tools 91002-1 and 91002-2 which are designed to insert pin 3. INSERTION PROCEDURES (Figure 1) and sockect contacts (which are crimped to small, fragile Insert the contact as follows: wires) into connectors. 1. Place the insertion tool over the wire, with tool Read these instructions thoroughly before inserting any contacts. insertion tips behind the contact. 2. Squeeze tips together to hold the wire and All dimensions on this instruction sheet are in NOTE contact in position. millimeters with inch equivalents in brackets. i 3. Align the contact with back of contact cavity in the housing, and insert the contact into housing until it is fully seated. 2. DESCRIPTION (Figure 1) This tweezer-shaped tool features two grooved Some contact cavities will not permit entry of the NOTE tool tips. If the contact is not fully inserted, grasp insertion tips for grasping the wire connected to the the wire further back from the contact and push the contact and tool handles which assist in applying even i pressure to the insertion tips. contact in again until it is fully seated. 4. Release pressure on tool tips and remove tool. The tool is designed for 2.286 mm .090-in. maximum diameter insulation. but the tool can also be used with other types of wire if caution is used during insertion. 2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1-800-722-1111 This controlled document is subject to change. 1 of 2 All Rights Reserved PRODUCT INFORMATION 1-800-522-6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. 408-7347 5. Pull back lightly on wire to make sure the contact is We recommend that you inspect the tool immediately locked in place. upon arrival in your factory and at regularly scheduled intervals to ensure that the tooling has not been 4. TOOL INSPECTION damaged. The tool listed in this instruction sheet should be inspected with the information provlded in Figure 2. 9.525 3.175 .375 .125 7.9248 .312 76.2 3.0 44.45 1.75 2.32 .093 Figure 2 5. REVISION SUMMARY Revisions to this instruction sheet include: Changed company name and logo Rev A 2 of 2