Instruction Sheet Insertion/ExtractionTools 408--7508 91067-1and91067-2 16 Mar 11 RevC The tool number and contact size are stamped on the Contact Insertion white half, and the AMP marking is molded on the other half (red or green). See Figure 3. Back of 3. INSERTION/EXTRACTIONPROCEDURES Connector 3.1. InsertingContacts (Figure 1) Wire Slot 1. Position tool handle between thumb and finger tips of one hand, then lace wire over wire slot and under thumb. 2. Position forefinger under tool tip and, while applying light pressure on the wire, slide your thumb over the wire until the tip spreads and the wire seats in the tip. Butt Tool Tip Against Contact 3. Reposition tool between thumb and finger tips. Shoulder It is important that you hold the tool between your DANGER Insertion Handle thumb and finger tips to prevent the possibility of injury. Do not hold tool with unused tip (end) HANDLECOLOR toward or against palm of your hand. TTOOLOOL CCONTONTACTACT AAWWGG NUMBER SIZE SIZE INSRN EXTR 4. Slide tool tip over contact wire barrel until it butts against contact shoulder. 91067--1 Green White 22 22 -- 28 5. Align contact with back of cavity and push the 91067--2 Red White 20 DM& 20 DF 20 -- 24 contact straight in until bottomed. Figure 1 6. Remove the tool, then pull back lightly on the wiretobesurethecontactislockedinthecavity. 1. INTRODUCTION 3.2. ExtractingContacts (Figure 2) This instruction sheet covers Insertion/ Extraction Tools 91067--1 and 91067--2. These tools are 1. Align wire of contact to be removed with wire designed for the Type XVII contacts, sizes 22 and 20, slot of tool, then grip tool handle between thumb used in AMPLIMITE* High Density (HD) Connectors. and finger tips of one hand. Read this material thoroughly before using the tools. 2. Position forefinger under tip of tool and, while Insertion/Extraction Tool 91067--3, previously listed on applying light pressure on the wire, slide your this instruction sheet, has been superseded by thumb over the wire until the tip spreads and the Insertion/Extraction Tool 91285--1. For information on wire is seated in tool tip. this tool, refer to Instruction Sheet 408--9404. 3. Reposition tool handle between thumb and finger tips. Dimensions on this sheet are in millimeters with NOTE inch equivalents in brackets . Figures and It is important that you hold the tool between your DANGER illustrations are for identification only, and are not i thumb and finger tips to prevent the possibility of drawn to scale. injury. Do not hold tool with unused tip (end) toward or against palm of your hand. Reasons for reissue are provided in Section 5, REVISION SUMMARY. 4. Slide tool tip along the wire and straight into the cavity until it is bottomed. 2. DESCRIPTION 5. Hold the wire securely against the tool handle serrations and pull back lightly to extract the Each tool handle consists of two color--coded halves. contact. The white half features a metal extraction tip, and the other half (red or green) features a metal insertion tip. If the contact does not come out easily, reseat the tip SeeFigure1. in the cavity and repeat Step 5. E2011 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change. 1 of 2 All Rights Reserved PRODUCT INFORMATION 1--800--522--6752 For latest revision and Regional Customer Service, TE logo is a trademark. visit our website at www.te.com LOCB *Trademark. Other product names, logos, or company names might be trademarks of their respective owners.408-7508 4. MAINTENANCEANDINSPECTION Contact Extraction To ensure proper operation, the tool should conform to the dimensions in Figure 3. It is recommended that Back of the tool be inspected immediately on its arrival and at Connector regularly scheduled intervals. The tool is not repairable and should be replaced when worn or Wire Slot damaged. It is recommended that the tool be stored in a clean, dry place and cleaned with a soft, lint--free cloth. Additional tools can be purchased from: CUSTOMER SERVICE (38--35) TYCO ELECTRONICS CORPORATION Butt Tool Tip P.O. BOX 3608 Against Contact HARRISBURG, PA 17105--3608 Shoulder 5. REVISIONSUMMARY Extraction Handle Since the previous release of this sheet, the following Figure 2 changes were made: S Updated document to corporate requirements. 99.57 3.920 24.38 91067--1 Green 24.38 White .960 91067--2 Red .960 BDia BDia ADia ADia 9.65 .38 Insertion Tip Extraction Tip (Square) AMP Marking Tool Number and Contact Molded Here Size Stamped Here Bottom of Tool Weight: Approx. 28.3 g 1 oz. DIM. HANDLECOLOR TTOOOOLL PRPROODDUUCCTT AWAWGG NUMBER DESIGNEDFOR SIZE A B INSRN EXTR 91067--1 1.65 .065 0.89 .035 Green White AMPLIMITE ContactsSize 22 22 -- 28 AMPLIMITE ContactsSize 20 DMand 20 DF 91067--2 2.16 .085 1.65 .065 Red White 20 -- 24 (With InsulMaxof 1.73 .068 ) Figure 3 2 of 2 RevC