Instruction Sheet PRO-CRIMPER*III HandToolAssembly91388-1 408--8918 withDieAssembly91388-2 17 JAN 12 Rev C PROPERUSEGUIDELINES CumulativeTraumaDisorderscanresultfromtheprolongeduseofmanuallypoweredhandtools.Handtoolsareintendedforoccasionaluseandlowvolume applications.Awide selection ofpowered application equipmentforextended--use,production operationsisavailable. Locator Assembly Stationary Jaw (Supplied with Die Assembly) Back of Tool (Wire Side) Front of Tool (Locator Side) Pivot Pin PRO--CRIMPER III Hand Tool Die Assembly Frame 354940--1 (See Instruction Sheet 408--9930) Moving Jaw Ratchet Adjustment Wheel Stationary Handle The PRO--CRIMPER III Hand Tool is a Commercial grade tool and is designed primarily for field installation, repair, maintenance work, or prototyping in industrial, commercial, or institutional applications. Product crimped with this tool will meet the crimp height requirement Moving Handle for hand tools in the appropriate 114 application specification, but may not comply with other feature parameters of the specification. TE Connectivity offers a variety of tools to satisfy your performance requirements. For additional information, contact the Tooling Assistance Center at 1--800--722--1111. WIRE DDIIEEAASSSSEEMMBBLLYY LLOOCCAATTOORRAASSSSYY CCOONNTTAACCTT WIRESIZE, INSULATION STRIP PARTNUMBER PARTNUMBER FAMILY AWG DIAMETER LENGTH 44.2.2 mmmm 11.50.50--2.412.41 2.792.79--3.303.30 9913881388--22 5851658516--33 2222--1188 Contact System .059--.095 .110--.130 Supplied with die assembly, also available separately. Contact the Tooling Assistance Center number at the bottom of this page for specific contact part numbers. Figure 1 Dimensions on this sheet are in millimeters with 1. INTRODUCTION NOTE inch equivalents provided in brackets . Figures PRO--CRIMPER III Hand Tool Assembly 91388--1 and illustrations are for identification only and are i consists of Die Assembly 91388--2 and not drawn to scale. PRO--CRIMPER III Hand Tool Frame 354940--1. See Figure 1. The die assembly consists of crimping dies and a locator assembly. Read these instructions Reasons for reissue are provided in Section 11, thoroughly before crimping any contacts. REVISION SUMMARY. E2012 Tyco Electronics Corporation, a TE Connectivity Ltd. Company TOOLING ASSISTANCE CENTER 1--800--722--1111 This controlled document is subject to change. 1 of 5 All Rights Reserved PRODUCT INFORMATION 1--800--522--6752 For latest revision and Regional Customer Service, *Trademark visit our website at www.te.com LOC B TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks. Other logos, product and/or Company names may be trademarks of their respective owners. ORIGINAL INSTRUCTIONS408-8918 Secondary Support Locator Assembly Screw Tool Frame Locknut Locator Chamfer Insulation Crimper Die Retaining Pins Wire Crimper Offset Wire Anvil Chamfer Insulation Anvil Die Retaining Screws Figure 2 2. DESCRIPTION (Figures 1 and 2) screw just enough to hold the dies in place. Do not tighten the screw completely at this time. The tool features a tool frame with a stationary jaw 5. Place the wire crimper and insulation crimper so and handle, a moving jaw, a moving handle, and an that their chamfered sides and their marked adjustable ratchet that ensures full contact crimping. surfaces face outward, when mounted in the The tool frame holds a die assembly with two stationary jaw of the tool frame. crimping sections. 6. Insert the two die retaining pins. The die assembly features a wire anvil, an insulation anvil, a wire crimper, and an insulation crimper. 7. Insert the long die retaining screw through the jaw and through both crimper dies, and tighten the Attached to the outside of the frame is a locator screw just enough to hold the dies in place. Do not assembly, which contains a locator, a spring retainer, tighten the screw completely at this time. and a contact support. 8. Carefully close the tool handles, making sure Die retaining pins and die retaining screws are used that the anvils and crimpers align properly. to position and secure the dies in the tool frame. A Continue closing the tool handles until the ratchet nut is used on the upper die retaining screw to hold in the tool frame has engaged sufficiently to hold the locator assembly in place. the anvils and crimpers in place, then tighten both die retaining screws. 3. INSTALLATIONANDREMOVALOFDIESETAND 9. Place the locator assembly over the end of the LOCATORASSEMBLY (Figure 2) long screw, and position the locator assembly 1. Open the tool handles and remove the two die against the side of the tool jaw. retaining screws from the tool jaws. 10. Place the nut onto the end of the long screw and tighten the nut enough to hold the locator 2. Place the wire anvil and insulation anvil so that assembly in place, while still allowing the locator to their chamfered sides and their marked surfaces slide up and down. face outward, when mounted in the moving jaw of the tool frame. 11. To disassemble, close the tool handles until the ratchet releases, remove the nut, the locator 3. Insert the two die retaining pins. assembly, the two die retaining screws, and the 4. Insert the short die retaining screw through the four die retaining pins, and slide the anvils and jaw and through both anvil dies, and tighten the crimpers out of the tool jaws. 2 of 5 Rev C