KILOVAC High Voltage DC Contactors
KILOVAC LEV200 Series Contactor With 1 Form X
Contacts Rated 500+ Amps, 12-900Vdc
Performance Data
Product Facts
Contact Arrangement, Power
n Designed to be the lowest
Contacts 1 Form X (SPST-NO-DM)
cost sealed contactor in the
Rated Operating Voltage
industry with its current
12 - 900 VDC
rating (500+A carry, 2000A
Continuous (Carry) Current,
interrupt at 320Vdc)
Typical 500 A @ 65C, 400 mcm
n Available with bottom or conductors
Consult TE for required conductors for
side mounting not
higher (500+ A) currents
position sensitive
Make/Break Current at Various
n Optional auxiliary contact
1
Voltages See graph next page
for easy monitoring of
1
Break Current at 320VDC
power contact position
3
2,000 A, 1 cycle
n Hermetically sealed
Contact Resistance, Typ.
intrinsically safe, operates (@200A) 0.2 mohms
4
Coil Data (Valid Over Temperature Range)
in explosive/harsh
Load Life See graph next page
Nominal Voltage 12Vdc 24Vdc 48Vdc 72Vdc
environments with no
Mechanical Life 1 million cycles
Pickup Voltage (Will Operate) 9.0Vdc 19.0Vdc 38.0Vdc 57.0Vdc
oxidation or contamination
Contact Arrangement, Auxiliary
Voltage (Max.) 15Vdc 30Vdc 60Vdc 90Vdc
of coils or contacts,
Contacts 1 Form A (SPST-NO)
Dropout Voltage 0.75 - 1.0 - 2.0 - 3.0 -
including long periods of
2.0Vdc 5.0Vdc 7.0Vdc 12.0Vdc
Aux. Contact Current, Max.
non-operation
Coil Resistance @ 25 (Typ.) 11 ohms 40 ohms 145 ohms 357 ohms 2A @ 30VDC / 3A @ 125VAC
Aux. Contact Current, Min.
n Typical applications include
100mA @ 8V
battery switching and Ordering Information
Aux. Contact Resistance, Max.
backup, DC voltage power
0.417 ohms @ 30VDC /
control, circuit protection
Typical Part Number LEV200 A4N A A
.150 ohms @ 125VAC
and safety
Series: Operate Time @ 25C
n Versatile coil/power
Close (includes bounce), Typ. 25 ms
LEV200 = 500+ Amp, 12-900Vdc Contactor
connections
Bounce (after close only), Max. 7 ms
Contact Form:
Release (includes arcing), Max @
n Designed and built in
A = Normally Open
2000A 12 ms
accordance to AIAG QS9000
H = Normally Open with Aux. Contacts. (Option
Dielectric Withstanding Voltage
n RoHS compliant H requires option A in Coil Wire Length
2,200 Vrms @ sea level (leakage <1mA)
and option N in Coil Terminal Connector.)
Insulation Resistance @ 500VDC
Note: Other auxiliary contact forms available.
2
100 megohms
Consult factory.
Shock, 11ms 1/2 Sine, Peak,
Operating 20 G
Coil Voltage:
Vibration, Sine, 80-2000Hz.,
4 = 12Vdc 5 = 24Vdc B = 28Vdc
Peak 20 G
6 = 48Vdc K = 72Vdc
Operating Ambient Temperature
8 = 96Vdc L = 110Vdc O = 115Vac 9 = 240Vac
-40C to +85C
Notes: Consult factory for detailed specifications
Weight, Typical 1.3 lb. (.60 kg)
and availability of coils not listed in
Coil Data table above. In coil voltage
Notes:
1
codes, 115Vac is designated by the Main power contacts
2
50 at end of life
letter O rather than the numeral 0.
3
Does not meet dielectric & IR after
Coil Wire Length: test, 1700 amp for unit with Aux.
Contacts
A = 15.3 in (390 mm) N = None (Requires option
4
Contacts will operate with 0.8V
nom
A in next step.)
< V < 1.1V over temperature
coil nom
range.
Coil Terminal Connector:
N = None, stripped wires
Invalid
Combinations/Reason
(Requires option A in previous step.)
LEV200H-NA_
A = Studs, #10-32 Threaded (Electrical connection
No auxiliary function with coil studs
is made to the tab at the base of the stud.)
Note: Specify option A, stripped wires, for coil voltages
LEV200_ONA_
> 96Vdc
No coil studs with rectifier circuit
LEV200_9NA_
Mounting & Power Terminals:
No coil studs with rectifier circuit
A = Bottom Mount & Male 10mm x M8 Threaded Terminals
LEV200_O_F
F = Side Mount & Male 10mm x M8 Threaded Terminals
For factory-direct application assistance,
No side mont with rectifier circuit
dial 800-253-4560, ext. 2055, or
Consult factory regarding other available mountings and
LEV200_9_F
805-220-2055.
power terminals. No side mount with rectifier circuit
732
Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers
Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com
Specifications subject UK: +44 800 267 666
www.te.com to change.KILOVAC High Voltage
DC Contactors
28 VDC
120 VDC
600 VDC
900 VDC
1800 VDC
400 VDC
270 VDC
KILOVAC High Voltage DC Contactors
KILOVAC LEV200 Series (Continued)
Outline Dimensions
Note: When stud terminals are
specified for coil connections,
the electrical connection is
made at the tab located at the
base of the stud.
SIde Mount Enclosure
Bottom Mount Enclosure
Estimated Make & Break Power Switching Ratings
Make and Break Power Switching Region Break Only Above 650A LEV200 Capacitive Make Test Curves for Pre-Charged Motor Controller
650A
100,000
700
650
600
10,000
550
80% Minimum
Pre Charge
500
450
1,000
400
90% Nominal
Pre Charge
350
300
100
250
7
200
150
10
100
50
0
1
0.0 0.5 1.0 1.5 2.0
Time (ms)
1 10 100 1,000
10,000
Load Current (A)
NOTES:
1) For resistive loads with 300H maximum inductance. Consult factory for inductive loads.
2) Estimates based on extrapolated data. User is encouraged to confirm performance in application.
3) End of life when dielectric strength between terminals falls below 50 megohms @ 500VDC.
4) The maximum make current is 650A to avoid contact welding.
For factory-direct application assistance,
dial 800-253-4560, ext. 2055, or
805-220-2055.
733
Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers
Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com
Specifications subject UK: +44 800 267 666
www.te.com to change.
Estimated Life (Cycles)
Current (A)