R ACW Automotive Wire ACW0219 - Hot oil resistant thin-wall 150C automotive engine harness wire ISO 6722 Class D ACW or Automotive Composite The ACW bonding increases the resulting in system interference or T4 Rated (3000 hours +150C Wall wire was developed to be the resistance to mechanical damage failure. The bonding prevents this -40C 150C) most cost effective wire in the during harness manufacture that happening with ACW. ACW offers Unique dual-wall, 150C D class. It was designed to has been the down side to automotive wire offers a significant bonded insulation meet both the requirements of the conventional dual-wall cost saving versus traditional 150C Mechanically tough OEMs and the harness shops. technologies. wire like ETFE, superior performanc The product is dual-wall in versus crosslinked polyethylene and Excellent resistance at construction using modified Taking advantage of the inherent vastly superior hydrolytic stability high temperature to polyolefin fluoropolymer outer. flexibility of the polyolefinic inner versus polyesters. ACW is approved engine fluids This combination of materials layer ACW automotive wire offers and used by many OEMs and is Designed to be offers outstanding performance at excellent handleability. available in barrels and Niehoff compatible with all optimum cost. What differentiates packaging formats. harness shop processes ACW automotive wire from other With conventional dual-wall Proven high level of dual-wall technologies is the bonding technologies another risk exists. compatibility with that joins the two layers together. If the outer layer is damaged it is materials used in the The unique bonding technology feasible that fluids, like harnessing process ensures that the insulation windscreen wiper solution, can behaves as a single layered wick down the interface of the 50 Volts. Thin-wall product. insulation to the connector Available in twisted pairs and triples Ordering information Insulation Radiation cross-linked, modified, polyalkalene blend Conductor Jacket 2 Bare copper Radiation cross-linked, modified PVF Conductor Finished wire Minimum Diameter Overall Maximum Lower Upper Copper Stranding Diameter Insulation Resistance spec spec Aproximate Weight Part number CSA No/dia Maximum Thicknes 20C limit Target limit Weight For information 2 (mm ) (mm) (mm) (mm) (ohms/km) (mm) (mm) (mm) (kg/km) (kg/km) ACW0219-0.35-* 0.35 7/0.26 0.80 0.20 52.00 1.20 1.30 1.40 4.50 3025 ACW0219-0.50-* 0.50 19/0.19 1.00 0.22 37.10 1.40 1.50 1.60 6.00 4.40 ACW0219-0.75-* 0.75 19/0.23 1.20 0.24 24.70 1.70 1.80 1.90 9.40 6.50 ACW0219-1.00-* 1.00 19/0.26 1.35 0.24 18.50 1.90 2.00 2.10 11.00 8.50 ACW0219-1.50-* 1.50 19/0.32 1.70 0.24 12.70 2.20 2.30 2.40 16.00 12.60 ACW0219-2.50-* 2.50 19/0.41 2.15 0.28 7.60 2.70 2.85 3.00 25.00 21.00 ACW0219-4.0-* 4.00 56/0.31 2.50 0.32 4.70 3.40 3.55 3.70 40.00 36.00 ACW0219-6.0-* 6.00 84/0.31 2.95 0.32 3.10 4.00 4.15 4.30 61.00 54.00 ACW0219-10.0-* 10.00 80/0.41 4.50 0.48 1.82 5.50 5.75 6.00 104.00 95.00 Standard colours Colour Code Colour Code Colour Code Black 0 Orange 3 Violet 7 Brown 1 Yellow 4 Grey 8 Red 2 Green 5 White 9 Pink 2L Blue 6 Ordering description The * in the part number shall be replaced by a standard numerical colour code designator as per above. Additional number after base colour indicates stripe. e.g. ACW0219-0.50-96 is a white base colour with blue stripe. Where stripes are required the wire carries two co-extruded longitudinal stripes of the same colour. The individual stripe width is a minimum of 10% of the wire circumference with an overall stripe coverage of 30% maximum. * Co-extruded longitudinal stripes are not available on gauge size 10mm 2 ACW0219 is available in twisted pairs and triples. e.g. A standard part number will be ACW0229-0.50-0/9- mm black and white pair. 46 All specifications are subject to change. Consult Tyco Electronics for the latest specificationR ACW Automotive Wire Typical properties of ACW0219-0.75 Method Typical value Operating temperature ISO 6722 -40C to 150C Voltage 50 Volts Thermal life ISO 6722 3000 hours 150C Heat shock ISO 6722 >240 hours 175C Abrasion (7N, 0.45 mm radius blade) ISO 6722 > 700 cycles Flammability ISO 6722 Pass. 45 < 30 seconds Insulation strip force < 40 N 15 Volume resistivity ISO 6722 1.5 x 10 Mohms m Hot oil (ASTM1) 24 hours 135C No breakdown at 1KV 10 minute dip in ASTM oil 1000 hours 150C for 1 minute Battery acid resistance 20 hours RT < 1% swell Auto transmission fluid (Dexron III) 20 hours 50C Ozone resistance (100pphm 65C) ISO 6722 Pass Mycological (28 days 30C) Din IEC 60068-2-10 Pass Hydrolysis 35 days, 85C, 48V Pass Shrinkage 150C for 15 minutes ISO 6722 < 1% PVC tape and wire compatibility 3000 hours 150C No breakdown 1KV Specifications Tyco Electronics Raychem WSD 1223 WSK-1A348-A4 ISO 6722 (as above) BMW GS.95 VW 60306 Fiat 9 91107 ACW0219 performance highlights Suitable for direct routing through high temperature areas without use of additional protection or heat-shields due to its excellent mechanical properties at elevated temperatures. Excellent mechanical and high temperature fluid resistance means that ACW automotive wire is suitable for use in the harsh environment of the care where 150C performance is required. Excellent low temperature performance down to -40C. Designed to be compatible with wire handling equipment used by all major manufacturers including ultra sonic welding. Proven high level of compatibility with materials used in the harnessing process. In particular, pvc tapes and wires. Tough enough to be used in harnesses without conventional secondary protection giving cost, size and weight savings. Resistance to wicking of fluids between the interface of the insulation system. Supplied in barrels or Neihoffs for fast automatic handling and lead preparation using standard equipment. Tyco, Raychem is a trademark. Other products, logos, company names mentioned herin may be trademarks. All of the above material, including illustrations, is believed to be reliable, Users, however should independently evaluate the suitability of each product for their application. Tyco Electronics makes no warranties as to the accuracy or completeness of the information and disclaims any liability regarding its use. Tyco Electronics only obligations are those in the Standard Terms and Conditions of Sale for this product and in no case will Tyco Electronics be liable for any incidental indirect or consequential damages arising from the sale, resale, use or misuse of the product. Tyco Electronics Specifications are subject to change without notice. In addition Tyco Electronics reserves the right to make changes in materials or processing without notification to the Buyer, which do not affect compliance with any applicable specification. 47 All specifications are subject to change. Consult Tyco Electronics for the latest specification