CMC-0547 SPECIFICATION CONTROL DRAWING TITLE Date Revision WIRE, RADIATION-CROSSLINKED, MODIFIED FLEXIBLE ETFE-INSULATED, 10-7-08 H NORMAL WEIGHT, GENERAL PURPOSE, 600 VOLT This specification sheet forms a part of the latest issue of Raychem Specification 80. CONDUCTOR - TIN-COATED COPPER PRIMARY INSULATION - RADIATION-CROSSLINKED, MODIFIED FLEXIBLE ETFE COLOR - LIGHT GREEN JACKET - RADIATION-CROSSLINKED, MODIFIED FLEXIBLE ETFE TABLE I. CONSTRUCTION DETAILS DIAMETER OF FINISHED WIRE STRANDED WIRE CONDUCTOR MAXIMUM PART NUMBER MAXIMUM CONDUCTOR SIZE STRANDING RESISTANCE DIAMETER 1/ (in.) WEIGHT (AWG) (number x AWG) AT 20C (in.) (lbs/1000 ft.) MINIMUM MAXIMUM (ohms/1000 ft.) CMC-0547-10-* 10 37 x 26 .106 .113 1.26 .151 .006 37.3 CMC-0547-8-* 8 133 x 29 .158 .173 .701 .216 .008 67.8 CMC-0547-6-* 6 133 x 27 .198 .217 .445 .267 .010 106. CMC-0547-4-* 4 133 x 25 .250 .274 .280 .325 .010 165. CMC-0547-2-* 2 665 x 30 .320 .340 .183 .407 .016 255. CMC-0547-1-* 1 817 x 30 .360 .380 .149 .453 .016 310. CMC-0547-0-* 0 1045 x 30 .395 .425 .116 .504 .016 402. CMC-0547-00-* 00 1330 x 30 .440 .475 .091 .553 .016 500. CMC-0547-000-* 000 1665 x 30 .500 .540 .071 .630 .016 614. CMC-0547-0000-* 0000 2109 x 30 .565 .605 .056 .698 .016 765. TABLE II. PERFORMANCE DETAILS BEND TESTING PART NUMBER MANDREL DIAMETER WEIGHT 1/ (inch) ( 3%) (lb) ( 3%) CROSSLINKING PROOF TEST CROSSLINKING PROOF TEST CMC-0547-10-* 2.00 3.00 CMC-0547-8-* 3.00 4,00 CMC-0547-6-* 4.00 4.00 CMC-0547-4-* 5.00 4.00 CMC-0547-2-* 6.00 6.00 CMC-0547-1-* 8.00 6.00 CMC-0547-0-* 8.00 6.00 CMC-0547-00-* 10.0 8.00 CMC-0547-000-* 10.0 8.00 CMC-0547-0000-* 10.0 8.00 Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE ADDED TO THE PART NUMBER. AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. The TE logo, Tyco Electronics and Raychem are trademarks. Raychem Wire & Cable 501 Oakside Avenue DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Redwood City, CA 94063-3800 Page 1 of 2 Phone: 1-800-227-8816 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. Fax: 1-650-361-6297 REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID. 2008 Tyco Electronics Corporation. All rights reserved.Revision SCD Number Page 2 of 2 H SPECIFICATION CONTROL DRAWING CMC-0547 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 150C Maximum continuous conductor temperature VOLTAGE RATING: 600 volts (rms) at sea level CONCENTRICITY: 70% (minimum) CROSSLINKING PROOF TEST: 300 3C for 7 hours IDENTIFICATION AND COLOR STRIPING DURABILITY: 125 cycles (250 strokes) (minimum), 500 g weight INSULATION ELONGATION AND TENSILE STRENGTH: AWG 10: Elongation, 75% (minimum) Tensile Strength, 3500 lbf/in (minimum) AWG 8 - 0000: Elongation, 125% (minimum) Tensile Strength, 3000 lbf/in (minimum) INSULATION FLAWS: Primary Insulation, Spark Test, 1.5 kV (rms) at 3 kHz Impulse Dielectric Test, 6.0 kV (peak) Finished Wire, Spark Test, 3.0 kV (rms) at 3 kHz Impulse Dielectric Test, 8.0 kV (peak) INSULATION THICKNESS: AWG 10, .005 inch (minimum) for primary insulation .005 inch (minimum) for outer jacket AWG 8 - 4, .008 inch (minimum) for primary insulation .012 inch (minimum) for outer jacket AWG 2 - 0000, .010 inch (minimum) for primary insulation .015 inch (minimum) for outer jacket JACKET COLOR: White preferred SECANT MODULUS: (Test per ASTM D 882) 4 2 AWG 10: 5.0 x 10 lbf/in (maximum) 4 2 AWG 8 and larger: 4.0 x 10 lbf/in (maximum) 2% strain, 2 inch jaw separation, 0.2 inch/minute SHRINKAGE: 150 3C for 6 hours, AWG 10: .13 inch (maximum) in 12 inches AWG 8 and larger: .25 inch (maximum) in 12 inches VOLTAGE WITHSTAND (Post Environmental): 2500 volts (rms), 60 Hz PART NUMBER: The * in the part numbers on page 1 shall be replaced by a color code designator. 1/ Example: AWG 2, white: CMC-0547-2-9 PRODUCT IDENTIFICATION: Mark outer jacket at 12 inch (nominal) intervals with the following: CMC-0547-AWG-06090 Black ink only for AWG 10, black ink preferred for AWG 8 and larger 1/ See footer section on page 1