8-Electric. Interc. Products 30/9/02 11:09 am Page 42 Wire Termination to Pin/Post/Tab SolderSleeve discrete wire terminators Applications Product selection process Used for terminating wires to component 1. Determine the application operating temperature. terminals, such as motor tabs, connector pins, 2. From the Product Options table on the next page, and switch terminals. select the product series appropriate for the application, based on the temperature required. Features and benefits 3. Determine your component connection point type Transparent polyvinylidene fluoride or polyolefin (pin, post, or tab) and dimensions. insulation sleeve provides encapsulation, 4. Determine your wire gauge. inspectability, strain relief, and insulation. 5. Optional: Select tape carrier center-to-center Prefluxed solder preform offers a controlled spacing (D-71X series only). This should match soldering process. center spacing of component terminals. One-piece design means easy installation and low 6. Select part number from the appropriate table: installed cost. For CWT series (applications with low- Optional tape carrier provides convenience and ease temperature wiresbelow 125C), use Table A. of installation. For D-129/141/71X series (applications with UL and CUL Recognized. wires rated higher than 125C), use Table B. Installation For proper installation of these devices, the correct heating tool and reflector attachment must be used. Either of the following Raychem heating tools are recommended: HL1802E AA-400 Super Heater Refer to Raychem installation procedure RCPS 200-12 (for D-129, D-141, D-71X) or RPIP 824-00 (for CWT) for detailed instructions and recommended reflector attachment. You will find ordering information for these tools in the Application Equipment section (Section 10) of this catalog. Available in: Americas Europe Asia Pacific 8-42 Electrical Interconnect Products8-Electric. Interc. Products 30/9/02 11:09 am Page 43 Fax-on-demand Fax ID Description US only (800) 260-9099 5600 Data sheet Outside US (650) 257-2301 Visit our website at www.tycoelectronics.com Product options Product series Max. operating temperature Min. wire temperature rating CWT 125C 85C D-129, D-141, D-71X 150C 125C Table A. CWT Series (125C rated) (mm/in) Connection-point type and size 2 Terminal dimensions Wire AWG/mm Part Number W = up to 0.63 (.025) 24 (0.24) CWT-1501 W 20 (0.61) CWT-1502 W = 0.63 (.025) to 24 (0.24) CWT-1501 pin 0.89 (0.35) 22 (0.38) CWT-1502 20 (0.61) CWT-1503 W = 0.89 (0.35) to 2422 (0.240.38) CWT-1502 W 1.14 (.045) 2018 (0.610.95) CWT-1503 W = 1.14 (.045) to 2422 (0.240.38) CWT-1503 post 1.52 (.060) 2018 (0.610.95) CWT-1504 W W = up to1.52 (.060) 2420 (0.240.61) CWT-1501 W = 1.27 (.050) to 24-18 (0.240.95) CWT-1502 tab 2.28 (.090) W = 1.77 (.070) to 24-18 (0.240.95) CWT-1503 2.79 (.110) W = 2.54 (.100) to 24-18 (0.240.95) CWT-1504 3.80 (.150) W = 2.28 (.090) to 22-16 (0.381.21) CWT-1505 4.70 (.187) Users should independently evaluate the suitability of the product for their application. Before ordering check with factory for most current data. 8-43 Electrical Interconnect Products