D-150-0096 TE Connectivity

8-Electric. Interc. Products 30/9/02 11:09 am Page 70 Cable-to-Cable Splicing SolderShield shielded and coaxial cable splices Applications Product selection process Used for splicing a wide range of cables, including For splicing multiconductor cables refer to Table A. coaxial and multiconductor cables. For splicing coaxial cables refer to Table B. SolderShield devices can be used to repair or splice Installation shielded or coaxial cables. These products consist of For proper installation of these devices, the correct a MiniSeal crimp splice plus a flux-coated, solder- heating tool and reflector attachment must be used. impregnated copper shield encased in a heat- Any one of the following Raychem heating tools is shrinkable sealing sleeve, for splicing the shields. recommended: SolderShield kits terminate single- or multiple- conductor cables, eliminate EMI problems at the HL1802E splice, and provide strain relief for the cable. IR-1759 MiniRay CV-1981 Features and benefits Flux-coated, solder-impregnated copper shield The HT-900B heating tool is designed for use in braid encased in a transparent heat-shrinkable field applications. insulation sleeve provides a controlled soldering process, encapsulation, inspectability, strain relief, Refer to Raychem installation procedure RCPS 150-02 and insulation. (D-150 series) and RPIP 699-00 (B-202 series) One-piece design provides easy installation and for detailed instructions and recommended lower installed cost. reflector attachment. Circumferential (360) shielding results in EMI protection and shield continuity equal to or better You will find ordering information for most of than the original cable. these tools in the Application Equipment section Conductor splices are made using Raychem (Section 10) of this catalog. MiniSeal crimp products, which are recognized by MIL-S-81824 and MIL-W-5088. Available in: Americas Europe Asia Pacific Specifications/approvals Series Military Raychem D-150 US: M81824 (conductor splice only) RT-1404 UK: RAF AP 1130-2008-1 8-70 Electrical Interconnect Products8-Electric. Interc. Products 30/9/02 11:09 am Page 71 Fax-on-demand Fax ID Description US only (800) 260-9099 5700 Data sheet Outside US (650) 257-2301 Visit our website at www.tycoelectronics.com Soldershield splice Crimp splice L 1 L L 3 2 I.D. Each SolderShield part consists of a SolderShield splice and one or more conductor splices. Refer to information below for description and numbers of conductor splices. Table A. Multiconductor cable splices The SolderShield splice kits listed in this table are for 1:1 cable splices. The kits can be used on cables with tin-, silver-, and nickel-plated copper conductors. All the kits have environmental-sealing capability. The cable temperature rating must be 125C minimum. To find the splice kit part number for your application: 1. Determine the number of conductors in the cable to be spliced. 2. Determine the gauge of each conductor or the maximum jacket OD. 3. Determine the conductor plating. 4. Select the appropriate part number from the table below. SolderShield product dimensions Conductor splice Dimensions (inches/millimeters) Size range 2 Part number L L L ID CMA (mm ) Quantity 1 2 3 Tin plated Nickel plated max. nom. min. min. min.max. Color code per kit D-150-0168 D-150-0228 3.17 1.97 .400 .118 3041510 Red 1 (80.5) (50) (10.2) (3) (0.150.75) D-150-0169 D-150-0229 3.17 1.97 .400 .157 7792680 Blue 1 (80.5) (50) (10.2) (4) (0.391.34) D-150-0170 D-150-0230 3.17 1.97 .400 .197 19006755 Yellow 1 (80.5) (50) (10.2) (5) (0.953.37) D-150-0174 D-150-0231 4.17 2.95 .400 .157 3041510 Red 2 (10.6) (75) (10.2) (4) (0.150.75) D-150-0175 D-150-0232 4.17 2.95 .400 .197 7792680 Blue 2 (10.6) (75) (10.2) (5) (0.391.34) D-150-0176 D-150-0233 4.17 2.95 .400 .236 19006755 Yellow 2 (10.6) (75) (10.2) (6) (0.953.37) D-150-0177 D-150-0234 4.17 2.95 .400 .356 3041510 Red 4 (10.6) (75) (10.2) (9) (0.150.75) D-150-0178 D-150-0235 4.17 2.95 .400 .157 3041510 Red 4 (10.6) (75) (10.2) (4) (0.150.75) D-150-0179 D-150-0236 4.17 2.95 .400 .197 7792680 Blue 4 (10.6) (75) (10.2) (5) (0.391.34) D-150-0180 D-150-0237 4.17 2.95 .400 236 19006755 Yellow 4 (10.6) (75) (10.2) (6) (0.953.37) D-150-0181 D-150-0238 4.17 2.95 .400 .353 19006755 Yellow 4 (10.6) (75) (10.2) (9) (0.953.37) Users should independently evaluate the suitability of the product for their application. Before ordering check with factory for most current data. 8-71 Electrical Interconnect Products