Wire-to-Wire Splicing DuraSeal Heat-Shrinkable, Environmentally Sealed, Nylon-Insulated Crimp Splices Product Facts Protects splices from water, condensation, salt, and corrosion Provides strain relief Protects against vibration in rugged environments Completely insulates and protects electrical connections Has adhesive lining for protection that is more reliable than conventional splices UL, CUL, and R Lloyds listed Applications Automotive/truck wiring Marine electronics. repair and maintenance. Fleet maintenance. Automotive accessory Commercial wiring installations. (pumps/pools/spas). OEM automotive/truck/RV Appliances. wire harness fabrication. Specifications/Approvals Series Agency TE D-406 UL and CUL listed 91J4, File E87681 RB-107 Lloyds listed, File 65 247 HH 02-93 Note: D406-0034 is not UL approved. L Product Dimensions Butt Splices A min. Butt Splice Dimensions Wire Dimensions Part AL Insulation Insulation Color Conductor No. Min. Nom. O.D. (Max.) O.D. (Min.) Available in: D-406-0034 3.00 .118 31.5 1.24 Yellow 26-24 3.00 .118 1.40 .055 Americas D-406-0001 3.70 .146 31.5 1.24 Red 2218 3.70 .146 1.40 .055 Europe D-406-0002 4.60 .181 31.5 1.24 Blue 1614 4.60 .181 2.00 .080 Asia Pacific D-406-0003 6.50 .255 37.5 1.48 Yellow 1210 6.50 .255 2.80 .110 8-18 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015Electrical Interconnect Products Wire-to-Wire Splicing DuraSeal Heat-Shrinkable, Environmentally Sealed, Nylon-Insulated Crimp Splices (Continued) Product Selection Process Wire Size 2 mm Part No. Color AWG 1. Determine wire size. 26-24 0.15-0.25 D-406-0034 Yellow 2. Select part number. 2218 0.5-1.0 D-406-0001 Red 1614 1.22.5 D-406-0002 Blue 1210 36 D-406-0003 Yellow Product Characteristics Operating temperature -55C to 125C -67F to 257F (Typical) Shrink ratio Approximately 2:1 Cut-through resistance: 31 kg 70 lb Wire pullout after crimping and recovery: red: 11.3 kg 25 lb blue: 22.7 kg 50 lb Physical properties yellow: 27.2 kg 60 lb Not flame-retardant No cracking after heat aging for 168 h at 160C 320F Chemical properties Solvent resistance: isopropyl alcohol, trichloroethylene, gasoline, battery acid, diesel fuel, motor oil, antifreeze, brake fluid, 5% salt water Electrical properties Dielectric strength: 2500 Vac Insulation resistance: 1000 megohms at 100 Vdc Installation Installation Requirements 1. Select splice of appropri- For proper installation of ate size. Strip wire 7.5 these devices, the correct mm (5/16 in). Insert into crimp tool and a heating crimp barrel. tool with a reflector attachment must be used. The AD-1522 crimp tool and HL1910E/ HL2010E heating tool are recommended. You will find ordering infor- mation for these tools in 2. Crimp using AD-1522 Section 10. crimp tool for preinsu- Refer to TE installation lated crimps. procedure RPIP-821-00 for detailed instructions. 8 3. Heat crimped splice with heat gun until tubing recovers and adhesive flows. 8-19 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015