FL2500 Heat - Shrinkable Tubing Table 1: Dimensions Recovered Recovered Marking Size Expanded I.D. Recovered I.D. Total Wall (W) Adhesive Wall (in White Ink) Minimum (D) Maximum (d) 0.012 (.31) Minimum (W1) No. 0 0.200 (5.1) 0.050 (1.3) 0.055 (1.39) 0.027 (0.68) FL-0 No. 1 0.300 (7.6) 0.065 (1.7) 0.060 (1.52) 0.028 (0.71) FL-1 No. 2 0.355 (9.0) 0.090 (2.3) 0.060 (1.52) 0.028 (0.71) FL-2 No. 3 0.455 (11.6) 0.100 (2.5) 0.090 (2.29) 0.052 (1.32) FL-3 No. 4 0.700 (17.8) 0.175 (4.4) 0.100 (2.54) 0.053 (1.35) FL-4 Color: Jacket shall be black adhesive liner shall be white. Table 2: Properties Property Unit Requirement Test Method Dimensions Inches Table 1 ASTM D 2671 Tensile Strength PSI 1500 minimum ASTM D 2671 Speed 2 in. / min. Note 1 Ultimate Elongation Percent 300 minimum ASTM D 2671 Speed 2 in. / min. Secant Modulus PSI 35000 minimum ASTM D 2671 (Expanded Form) Note 1 Longitudinal Change Percent +0, -10 ASTM D 2671 Concentricity (Expanded Form) Percent 60 minimum ASTM D 2671 Dielectric Strength (Jacket Only)* Volts / mil 500 minimum ASTM D 149 13 Volume Resistively ohm-cm 10 minimum ASTM D 257 Immersion Leak Resistance micro-amps 0.25 maximum Note 2 Thermal Cycling micro-amps 0.25 maximum Note 3 5 cycles 5C to 130C *Remove adhesive manually prior to testing. SPECIFICATION CONTROL DRAWING Title: Tyco Electronics Corporation 300 Constitution Drive FL2500 Menlo Park, CA 94025 USA Heat - Shrinkable Tubing Document No : Tyco Electronics reserves the right to amend this drawing at any time. Users should evaluate the suitability of the product for their application. FL2500 Unless otherwise specified dimensions are in inches. Metric dimensions are shown in brackets Cage Code: Scale: Size: Rev. Date: Rev.: Sheet: 06090 None A July 14, 2006 G 1 of 3 2005-2006 Tyco Electronics Corporation. All rights reserved. If this document is printed it becomes uncontrolled. Check for the latest revision. SPECIFICATION CONTROL DRAWING Properties: (continued) Property Unit Requirement Test Method Heat Shock -- No dripping, flowing, or ASTM D 2671 4 hrs. at 250C cracking of jacket Thermal Aging micro-amps 0.25 maximum Note 4 168 hrs. at 130C followed by Immersion Leak Resistance, Note 2 Flame Test -- Self-extinguishing within SAE J1128, Note 5 30 seconds Fluid Resistance micro-amps 0.25 maximum Note 6 24 hrs. at 25C 3C ASTM Reference Fuel C VV-F-800 Diesel Fuel 1hr. at 100C 3C ASTM 3 Oil Qualification Sizes: FL2500-2 qualifies FL2500-0, -1, -2, -3 and -4. Note 1: Tensile Strength & Secant Modulus Calculate Tensile Strength and Secant Modulus based on wall thickness of jacket only. Note 2: Immersion Leak Resistance Prepare 3 test assemblies insulated with FL2500-2 as follows: Construct a 3-wire to 3-wire inline splice in any suitable manner (crimped, soldered, twisted or welded). Splice an AWG 14 and two AWG 12 wires to an AWG 14 and two AWG 12 wires. Each wire shall be approximately 12 inches long. The wire insulation shall be crosslinked polyolefin (TXL) and the conductor shall be bare copper. Shrink a 2.5-inch length of FL2500-2 over the splice area using a forced air oven set at 150 3C (302 5F) for 5 minutes. Allow the test assemblies to cool to room temperature and immerse them, except for the ends, in a 5% salt solution for 24 hours at room temperature. Apply 50 volts d-c to the immersed specimens and measure the leakage current. Note 3: Thermal Cycling Prepare 3 splice assemblies in accordance with Note 2 and subject them to 5 thermal cycles. One cycle consists of 30 minutes in a 5% saline solution at 5 5C and 30 minutes at 130 5C with a maximum of 2 minutes between temperatures. Specimens shall then be allowed to cool to room temperature for one hour minimum and shall be measured for leakage current in accordance with Note 2. Note 4: Thermal Aging Prepare 3 splice assemblies in accordance with Note 2 and hold for 168 hours at 130 5C. The specimens shall then be allowed to cool to room temperature for one hour minimum and shall be measured for leakage current in accordance with Note 2. Rev.: Document No. Sheet: Rev. Date: G 2 of 3 July 14, 2006 FL2500 2005-2006 Tyco Electronics Corporation. All right reserved If this document is printed it becomes uncontrolled. Check for the latest revision.