ES Caps Semirigid, adhesive-lined, polyolefin heat-shrinkable sealing caps Adhesive-lined, heat-shrinkable are flame-retardant. The radiation- and to perform well at an ES Caps are specifically designed crosslinked polyolefin outer jacket is extended temperature range. to provide mechanical and mechanically tough, providing The thick adhesive forms an environmental protection of stub abrasion protection. The caps inner effective barrier against fluids splices in electrical harnesses. layer is a unique hot-melt adhesive, and moisture, helping protect Clear ES Caps allow see-through specially formulated to seal to most the harness from the effects of inspection black ES Caps types of commercial wire insulation corrosion and water wicking. Temperature rating Full recovery temperature: 135C Continuous operating temperature: 40C to 105C Specifications* Type Raychem UL ES Caps RW-3006 E85381 *When ordering, always specify latest issue. Dimensions (millimeters/inches) W W1 Expanded as supplied Fully recovered after heating d D Inside diameter (including core) Recovered wall thickness** Minimum lengths D (min.) d (max.) W W1 as supplied Expanded Recovered after Minimum Minimum Part number (millimeters) as supplied heating total wall adhesive wall ES CapNo. 1 30, 35, 40, 50 5.70 0.225 1.27 0.050 1.20 0.047 0.56 0.022 ES CapNo. 2 30, 35, 40, 50 7.40 0.293 1.65 0.065 1.52 0.060 0.76 0.030 ES CapNo. 3 40, 50 10.85 0.427 2.41 0.095 1.91 0.075 1.02 0.040 **Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering information Colors Clear, black Size selection Always order the largest size that will fit snugly over the component being covered. Standard packaging In pieces. Marking Caps will be marked with the number size (for example, ES-1, ES-2, or ES-3). Ordering description Specify product name, size, color, and length for example, ES-CAP-NO.2-X-35MM (X=Clear). Cap lengths Other cap lengths available upon request.Specification values Property Unit Requirement Method of test Physical* Dimensions mm (inches) See reverse ASTM D 2671 Tensile strength** psi (MPa) 1500 (10.3) minimum ASTM D 2671 Ultimate elongation** percent 250 minimum See below*** Heat shock No dripping, flowing, or ASTM D 2671 (4 hours at 225C/437F) cracking of outer jacket Dynamic cut-through pounds (kg) 30 (13.6) minimum ASTM D 3032 See below*** Flammability (black only) Self-extinguishing within ASTM D 2671 60 seconds See below*** Splice performance Current leakage test 0.25 microamp maximum See below*** 8 Insulation resistance test 10 ohms minimum Room temperature flex test See below*** Current leakage test 0.25 microamp maximum 8 Insulation resistance test 10 ohms minimum Thermal shock See below*** Current leakage test 0.25 microamp maximum 8 Insulation resistance test 10 ohms minimum Cold impact No cracking of outer jacket See below*** Current leakage test 0.25 microamp maximum 8 Insulation resistance test 10 ohms minimum Heat aging See below*** Current leakage test 0.25 microamp maximum 8 Insulation resistance test 10 ohms minimum Fluid immersion See below*** Current leakage test 0.25 microamp maximum 8 Insulation resistance test 10 ohms minimum *Note: These requirements apply to ES Cap material only. These tests, except dimensions, cannot be performed on material in ES Cap configuration. **Calculation based on wall thickness of jacket only. ***Consult Raychem RW-3006 for specific details about test procedures. Raychem is a trademark of Tyco Electronics Corporation. Users should independently evaluate the suitability of the product for their application. Tyco Electronics Corporation 300 Constitution Drive Faraday Road 3816 Noborito, Tama-ku Asia Pacific Headquarters Menlo Park, CA 94025-1164 Dorcan, Swindon, SN3 5HH Kawasaki, Kanagawa 214-8533 26 Ang Mo Kio, Industrial Park 2 USA United Kingdom Japan Singapore 569507 Tel:(800) 926-2425 (US & Canada) Tel: +44 1793 528171 Tel: +81 44 900 5102 Tel: +65 4866 151 Tel:+1 (650) 361-3860 (All other countries) All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Tyco Electronics Corporation makes no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Electronics Corporations only obligations are those in the Standard Terms and Conditions of Sale for these products and in no case will Tyco Electronics Corporation be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the product. Tyco Electronics Corporations Specifications are subject to change without notice. In addition, Tyco Electronics Corporation reserves the right to make changes in materials or processing without notification to the Buyer which do not affect compliance with any applicable specification. For more information about this product visit www.tycoelectronics.com 1996, 2002 Tyco Electronics Corporation Printed in USA 1654052 Revised 04/04