FLDWC0311 Issue 5 Specification Control Drawing 8th February 2012 Page 1 of 2 Page 2 is for internal use only FlexLite DUAL WALL HOOKUP WIRE, TIN PLATED COPPER, RADIATION-CROSSLINKED, MODIFIED POLYALKENE/PVDF INSULATED, 125C, 600 VOLT The complete requirements for procuring the wire described herein shall consist of this document, Test Regime WSD3106(UK) and the requirements of the issue is effect of WCD3106, UL style 3584 and shall carry UL labels to that effect. Primary Insulation Radiation Crosslinked Modified Polyalkene Insulation Thickness: 0.10mm (minimum) 0.127mm (minimum average) Conductor Jacket Tin Plated Copper Radiation Crosslinked Modified (PVDF) Jacket Thickness - 0.05mm (minimum) 0.076mm (minimum average) FINISHED WIRE Part Conductor Description Nominal Stranding Diameter Maximum Diameter (mm) Nominal Crosslink CSA No./Diam. (mm) Resistance Lower Upper Weight Verification Test (mm) (mm) 20C Spec Target Spec (kg/km) Mandrel Diam. Weight (ohms/km) Limit Limit Min. Max. (mm) (3%) (kg) (3%) FLDWC0311-0.25-* 0.25 19/0.127 0.55 0.63 83.3 1.12 1.17 1.22 3.45 13 0.17 FLDWC0311-0.35-* 0.35 19/0.15 0.72 0.77 56.1 1.31 1.37 1.42 4.79 19 0.17 FLDWC0311-0.50-* 0.50 19/0.19 0.86 0.88 40.1 1.46 1.51 1.56 6.46 19 0.23 FLDWC0311-0.75-* 0.75 19/0.23 1.05 1.08 24.7 1.65 1.70 1.75 8.93 25 0.23 FLDWC0311-1.00-* 1.00 19/0.25 1.17 1.26 20.0 1.78 1.85 1.93 10.9 25 0.23 FLDWC0311-1.50-* 1.50 19/0.32 1.35 1.58 13.7 2.19 2.27 2.34 17.9 30 0.45 FLDWC0311-2.00-* 2.00 19/0.36 1.66 1.79 9.7 2.42 2.52 2.62 21.3 38 0.45 FLDWC0311-2.50-* 2.50 19/0.41 1.85 2.01 8.2 2.63 2.73 2.83 27.4 50 0.68 WIRE RATINGS: Temperature Rating :- 125 C Voltage Rating :- 600 Volts (rms) Flame Rating :- VW1 COLOUR CODE: The * in the part number shall be replaced by a standard colour code designator. e.g., FLDWC0311-1.50-9, 1.50mm, white insulation ADDITIONAL Crosslink Verification: 300 3C/1 hr. as per WCD3106 clause 3.4.7 voltage withstand - 2.5 kV REQUIREMENTS: mandrels & weights as shown above. Insulation Tensile Strength: 17.2N/mm minimum Insulation Elongation: 150% minimum Thermal Stability: Temperature - 158C 70% tensile strength & elongation retention Shrinkage: 3 mm maximum at each end at 125C/1 hour Insulation Resistance: 1524 Mohm.km minimum Spark Test: 8.0 kV APPROVAL: Electronic sign off - no signatures will appear. 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