KILOVAC High Voltage DC Contactors KILOVAC High Voltage DC Contactors KILOVAC LEV100 Series 900 Vdc Contactor With 1 Form X Contacts Rated 100A Continuous Product Facts n Hermetically sealed intrinsically safe. Operates in explosive/harsh environments without oxidation or contamination of contacts, including long periods of non-operation n 8kV isolation between open contacts permits use for high voltage isolation and carry n 12, 24 and 48 Vdc coils n Designed and built in accordance to AIAG QS9000 n Not position sensitive, can be mounted in any orientation n Solid copper contacts Insulation Resistance, Terminal to Performance Data Description n UL Recognized Terminal / Terminals to Coil Physical Data for the U.S. and Lowest cost, 900 Vdc 100 When New 100 megohms, min. Canada (File E208033) amp, hermetically sealed Contact Arrangement, Main 500Vdc Contacts SPST-NO-DM (1 Form X) All contact ratings & coil DC contactor in the industry At End of Life 50 megohms, min. 500Vdc versions may not be UL Dimensions See drawings on next Compact package available page Recognized Mechanical Life 1 million cycles in side- or bottom-mount Weight 6.7 oz (190g) n RoHS versions available configurations, not position Operate & Release Time sensitive Contact Data Operate Time Max. 25ms Contact Arrangement, Main Operate Bounce Max. 5ms Applications Contacts SPST-NO-DM (1 Form X) Release Time 10ms Power/motor control circuit Voltage Rating, Main Contacts Environmental Data isolation, circuit protection Switching (Max) 900VDC Shock, 11ms 1/2 sine and safety in industrial Current Rating, Main Contacts (operating) 20G peak machinery Switching 1 Sine Vibration, 20G peak Continuous 100A Automotive battery 2 55-2,000 Hz. Short Term, 3 Minutes 200A switching and backup Operating Temperature Range Hot Switching Performance -40C to +85C Mechanical (Polarity Sensitive) 50A make/break +400Vdc 50,000 Noise Emission (at 100 mm Compact epoxy-sealed cycles distance) 70dB(a) resin enclosure occupies 100A make/break +400Vdc 6,000 3 3 only about 4 in (65.5 cm ) cycles Notes 100A make/break -400Vdc 1,000 Robust integral mounting 1 2 8.4 mm conductor. Current rating cycles 7 plate on either bottom or depends upon conductor size. 200A make/break +400Vdc 500 side of enclosure Keep terminals below 175C max cycles continuous. accepts two M4 screws 1,000A break only +400Vdc 250 2 3 minutes at +40C ambient with cycles 2 ( 8 AWG) conductor. Inert gas filled contact 8.4 mm 3 600A make only 25 cycles 2,000Vrms minimum under all con- chamber ditions, until end of life. Maximum Short Circuit Current Flying leads for coil connec- (1/2 cycle, 60 Hz) 1,250A tions (through closed contacts) 3 Dielectric Withstand Voltage Load terminals threaded for Between Open Contacts M5 bolts (not included) 5,600Vrms/8,000Vdc Contacts to Coil 2,000Vrms/4,000Vdc For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 729 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change.KILOVAC High Voltage DC Contactors KILOVAC LEV100 Series 900 Vdc Contactor (Continued) Coil Operating Voltage (Valid Over Temperature Range) Nominal Voltage 12Vdc 24Vdc 48Vdc Maximum Voltage 16Vdc 28Vdc 52Vdc Pick Up Voltage (20C) 8Vdc 16Vdc 33Vdc Drop Out Voltage (20C) 1.2Vdc 2.4Vdc 4.8Vdc Coil Current (Nominal at 20C, 12vdc) 461mA 250mA 122mA Coil Power Nominal Vnom, +20C 5.5W 6.0W 6.0W Pickup (Close) Voltage Max. 85C 9.6Vdc 19.2Vdc 38.4Vdc Coil Resistance Nominal +20C 5% (ohms) 26 96 392 Life Cycles vs Resistive Load up to 900Vdc 1000000 100000 10000 1000 010 20 30 40 50 60 70 80 90 Resistive Load, kW Ordering Information Typical Part Number LEV100 A4A N G Series: LEV100 = 100A Contactor Contact Arrangement: A = 1 Form X (SPST-NO-DM) Coil Voltage: 4 = 12VDC 5 = 24VDC 6 = 48VDC Coil Wire Length: A = 15 inches .4M Coil Termination: N = None Stripped Wires Mounting and Power Terminals: G = Bottom Mount (2 x 8) M5 x 10 For factory-direct application assistance, H = Side Mount (2 x 8) M5 x 10 dial 800-253-4560, ext. 2055, or 805-220-2055. 730 Catalog 5-1773450-5 Dimensions are shown for Dimensions are in millimeters USA: +1 800 522 6752 For additional support numbers Revised 3-13 reference purposes only. unless otherwise specified. Asia Pacific: +86 0 400 820 6015 please visit www.te.com Specifications subject UK: +44 800 267 666 www.te.com to change. Cycles (Make/Break)