Versafit
PBBs
Highly flame-retardant, low recovery PBBEs
PBBOs
temperature, heat-shrinkable tubing
Versafit heat-shrinkable tubing is a Electrically insulates and protects thermal stability and resistance to
cost-effective choice for many in-line components, disconnect physical abuse.
commercial and military applications. terminals, and splices.
Versafit tubing is made from a Bundles wires for very flexible Unlike other typical flame-retardant
specially formulated, crosslinked light-duty harnesses. tubings, Versafit tubing is free of
polyolefin to provide high flame- Identifies or color-codes wires, polybrominated biphenyls (PBBs) and
retardance (VW-1), excellent flexibility, cables, terminals, and components. polybrominated biphenyl oxides and
and a low shrink temperature (to Versafit tubing hot-stamps ethers (PBBOs/PBBEs). In Europe,
reduce installation time). extremely well. these chemicals are classified as
environmentally hazardous
Versafit tubing performs a variety Compared to noncrosslinked substances.
of functions in commercial and materials, Versafit tubing has a higher
military applications: temperature rating and exhibits better
Temperature rating
Full recovery temperature: 90C
Continuous operating temperature: 55C to 135C
Specifications*
Type Raychem UL CSA Military
Versafit RW-3009 E35586 VW-1 LR31929 VW-1 AMS-DTL-23053/5
600V, 125C 600V, 125C Classes 1 and 3
*
When ordering, always specify latest issue.
Dimensions (millimeters/inches)
W
Expanded as supplied
Fully recovered after heating
D d
Inside diameter Wall thickness
D d (max.) W
Size Expanded as supplied Recovered after heating Recovered after heating**
3/64 1.63 0.2 0.064 0.008 0.6 0.023 0.40 0.08 0.016 0.003
1/16 1.85 0.2 0.073 0.007 0.8 0.031 0.43 0.08 0.017 0.003
3/32 2.79 0.2 0.110 0.007 1.2 0.046 0.51 0.08 0.020 0.003
1/8 3.43 0.2 0.135 0.007 1.6 0.062 0.51 0.08 0.020 0.003
3/16 5.21 0.3 0.205 0.010 2.4 0.093 0.51 0.08 0.020 0.003
1/4 7.11 0.3 0.280 0.010 3.2 0.125 0.64 0.08 0.025 0.003
3/8 10.16 0.4 0.400 0.015 4.8 0.187 0.64 0.08 0.025 0.003
1/2 13.72 0.4 0.540 0.015 6.4 0.250 0.64 0.08 0.025 0.003
5/8 16.90 0.4 0.665 0.015 8.0 0.315 0.76 0.08 0.030 0.003
3/4 20.45 0.4 0.805 0.015 9.5 0.375 0.76 0.08 0.030 0.003
1 25.53 0.4 1.055 0.015 12.7 0.500 0.89 0.13 0.035 0.005
1 1/4 33.40 0.7 1.315 0.025 15.9 0.625 1.02 0.15 0.040 0.006
1 1/2 39.88 0.8 1.570 0.030 19.1 0.750 1.02 0.15 0.040 0.006
2 52.83 1.0 2.080 0.040 25.4 1.000 1.14 0.16 0.045 0.007
3 78.49 1.0 3.090 0.040 38.1 1.500 1.27 0.20 0.050 0.008
4 104.14 1.3 4.100 0.050 50.8 2.000 1.40 0.23 0.055 0.009
**Wall thickness will be less if tubing recovery is restricted during shrinkage.
Ordering information
Colors Standard Black, white, red, blue, yellow and green
Nonstandard Brown, orange, violet, and gray
Size selection Always order the largest size that will shrink snugly over the component being covered.
A variety of special order sizes are available.
Standard packaging On spools.
Ordering description Specify product name, size, and color; for example, Versafit 1/4-0 (0=Black).Specification values
Property Unit Requirement Method of test
PhysicalDimensions mm (inches) See reverse ASTM D 2671
Longitudinal change
ASTM D 2671 percent +1, 5 ASTM D 2671
UL 224 percent +3, -3 UL224
Eccentricity (recovered) percent 30 maximum ASTM D 2671
Tensile strength psi (MPa) 1500 (10.3) minimum ASTM D 2671
Ultimate elongation percent 200 minimum ASTM D 2671
4
Secant modulus (expanded) psi (MPa) 2.5 X 10 (172) maximum ASTM D 2671
Low-temperature flexibility No cracking UL 224
(1 hour at 45C/49F)
Heat shock No cracking UL 224
(1 hour at 136C/277F)
Heat resistance ASTM D 2671
(7 days at 158C/316F)
Followed by tests for:
Tensile strength psi (MPa) 70% minimum of unaged specimens UL 224
Ultimate elongation percent 100 minimum UL 224
Flexibility No cracking UL 224
Dielectric withstand seconds 60 minimum UL 224
at 2500 V
Dielectric breakdown volts 50% minimum of unaged specimens ASTM D 2671
Dielectric strength volts/mil (kV/mm) 500 (19.7) minimum ASTM D 2671
Restricted shrinkage Pass UL 224
Electrical Dielectric strength volts/mil (kV/mm) 500 (19.7) minimum ASTM D 2671
Dielectric withstand seconds 60 minimum UL 224
at 2500 V
14
Volume resistivity ohm-cm 10 minimum ASTM D 2671
Chemical Corrosive effect No corrosion ASTM D 2671
(7 days at 158C/316F)
Copper stability No brittleness, glazing, cracking, ASTM D 2671
(7 days at 158C/316F) or severe discoloration of tubing.
No pitting or blackening of copper.
Followed by test for:
Ultimate elongation percent 100 minimum ASTM D 2671
Flammability Pass UL 224, VW-1
Water absorption (recovered) percent 0.5 maximum ASTM D 2671
(24 hours at 23C/73F)
Fungus resistance ISO 846
Method B
Followed by tests for:
Tensile strength psi (MPa) 1500 (10.3) minimum ASTM D 2671
Ultimate elongation percent 200 minimum ASTM D 2671
Dielectric strength volts/mil (kV/mm) 500 (19.7) minimum ASTM D 2671
Note: Consult RW-3009 for specific details about test procedures.
Versafit and Raychem are trademarks of Tyco Electronics Corporation.
Users should independently evaluate the suitability of the product for their application.
Tyco Electronics Corporation
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All information, including illustrations, is believed to be reliable. Users, however, should independently evaluate the suitability of each product for their application. Tyco Electronics Corporation makes
no warranties as to the accuracy or completeness of the information, and disclaims any liability regarding its use. Tyco Electronics Corporations only obligations are those in the Standard Terms and
Conditions of Sale for these products and in no case will Tyco Electronics Corporation be liable for any incidental, indirect, or consequential damages arising from the sale, resale, use, or misuse of the
product. Tyco Electronics Corporations Specifications are subject to change without notice. In addition, Tyco Electronics Corporation reserves the right to make changes in materials or processing
without notification to the Buyer which do not affect compliance with any applicable specification.
For more information about this product visit www.tycoelectronics.com
1994, 1997, 2002 Tyco Electronics Corporation Printed in USA 1654051 Revised 04/04