K060714-5 GUTS 090712 K060714-5 all pages.qxd 9/7/12 3:39 PM Page 36 M22759 wire M22759 (SAE AS22759) wires are high-performance, medium and high-temperature hookup wires with extruded PTFE or ETFE, or PTFE/polyimide tape insulators, and stranded conductors. These wires are designed for severe-environment aerospace applications, such as engine controls and SWAMP areas. Some types are available with highly abrasion-resistant insulation and / or high-strength conductors for maximum performance under mechanical stresses. Wire types with PTFE tape insulation are available with our unique Seamless Wrap PTFE tape insulation (see page 54 for details and part numbers). Construction characteristicsM22759 wires M22759 Conductor Temperature Voltage Insulation Material Page Slant Sheet Plating Rating Rating MIL-W-22759/5 Extruded mineral-lled PTFE* Silver 200 600 37 MIL-W-22759/6 Extruded mineral-lled PTFE* Nickel 260 600 37 MIL-W-22759/7 Extruded mineral-lled PTFE (light weight)* Silver 200 600 38 MIL-W-22759/8 Extruded mineral-lled PTFE (light weight)* Nickel 260 600 38 MIL-W-22759/9 Extruded PTFE Silver 200 1000 39 MIL-W-22759/10 Extruded PTFE Nickel 260 1000 39 MIL-W-22759/11 Extruded PTFE (medium weight) Silver 200 600 40 MIL-W-22759/12 Extruded PTFE (medium weight) Nickel 260 600 40 MIL-W-22759/16 Extruded ETFE Tin 150 600 41 MIL-W-22759/17 Extruded ETFE Silver 150 600 41 MIL-W-22759/18 Extruded ETFE (light weight) Tin 150 600 42 MIL-W-22759/19 Extruded ETFE (light weight) Silver 150 600 42 MIL-W-22759/20 Extruded PTFE Silver*** 200 1000 43 MIL-W-22759/21 Extruded PTFE Nickel*** 260 1000 43 MIL-W-22759/22 Extruded PTFE (light weight) Silver*** 200 600 44 MIL-W-22759/23 Extruded PTFE (light weight) Nickel*** 260 600 44 MIL-W-22759/28 Extruded PTFE with polyimide hardcoat* Silver 200 600 45 MIL-W-22759/29 Extruded PTFE with polyimide hardcoat* Nickel 260 600 45 MIL-W-22759/30 Extruded PTFE with polyimide hardcoat* Silver*** 200 600 46 MIL-W-22759/31 Extruded PTFE with polyimide hardcoat* Nickel*** 260 600 46 MIL-DTL-22759/80 PTFE/polyimide/PTFE tape and PTFE tape (light weight)** Tin 150 600 47 MIL-DTL-22759/81 PTFE/polyimide/PTFE tape and PTFE tape (light weight)** Silver*** 200 600 47 MIL-DTL-22759/82 PTFE/polyimide/PTFE tape and PTFE tape (light weight)** Nickel*** 260 600 47 MIL-DTL-22759/83 PTFE/polyimide/PTFE tape and PTFE tape** Silver 200 600 48 MIL-DTL-22759/84 PTFE/polyimide/PTFE tape and PTFE tape** Nickel 260 600 48 MIL-DTL-22759/85 PTFE/polyimide/PTFE tape and PTFE tape** Tin 150 600 48 MIL-DTL-22759/86 PTFE/polyimide/PTFE tape and PTFE tape** Silver 200 600 49 MIL-DTL-22759/87 PTFE/polyimide/PTFE tape and PTFE tape** Nickel 260 600 50 MIL-DTL-22759/88 PTFE/polyimide/PTFE tape and PTFE tape** Tin 150 600 51 MIL-DTL-22759/89 PTFE/polyimide/PTFE tape and PTFE tape** Silver*** 200 600 52 MIL-DTL-22759/90 PTFE/polyimide/PTFE tape and PTFE tape** Nickel*** 260 600 52 MIL-DTL-22759/91 PTFE/polyimide/PTFE tape and PTFE tape (light weight)** Silver 200 600 53 MIL-DTL-22759/92 PTFE/polyimide/PTFE tape and PTFE tape (light weight)** Nickel 260 600 53 Temperature in C. *High abrasion resistance. ** Available with Seamless Wrap PTFE tape outer insulation. *** High-strength and ultra-high-strength copper alloy conductors. M22759 color coding Color coding for M22759 wires consists of up to four numbers Number 01 2 3 4 5 6 7 8 9 added to designate wire color and up to three spiral stripe colors. Color Black Brown Red Orange Yellow Green Blue Violet Gray White Example: M22759/8-9045 is a white wire with black, yellow, and green stripes. MIL-DTL-22759 identification M22759 wires are surface printed with the MIL part number and manufacturers CAGE code (FSCM number). Toll Free: (800) 423-5873 36 www.thermaxconnects.com International: +1 (661) 295-3100K060714-5 GUTS 090712 K060714-5 all pages.qxd 9/7/12 3:40 PM Page 37 MIL-W-22759/5, /6 wiremineral-filled PTFE insulation MIL-W-22759/5 and /6 wires have mineral-lled PTFE insulation for high-temperature applications such as aircraft engines, SWAMP zones, and others where increased abrasion resistance is required. For reduced-weight versions of these wires, see M22759/7 and /8 (following page). Construction Details Performance: Insulation: Extruded PTFE with abrasion-resistant Voltage rating: 600V. mineral llers. Temperature rating: /5: -55 to 200 C Conductor: /5: Silver-plated copper /6: -55 to 260 C /6: Nickel-plated copper. Colors: Color coded to MIL-STD-104. Identification: to M22759. Dimensions, Resistance, and WeightsM22759/5 (silver-plated conductor) M22759 AWG Conductor Insulation Diameter Maximum Thermax Stranding Weight P/N Size Diameter Minimum Maximum Resistance P/N M22759/5-8-* 8 133/29 .162 (4.11) .241 (6.12) .255 (6.48) 77.0 (115) .658 (2.16) 8-AF3XT-13329 M22759/5-10-* 10 37/26 .108 (2.74) .172 (4.37) .186 (4.73) 42.5 (63.3) 1.19 (3.90) 10-AF3XT-3726 M22759/5-12-* 12 19/25 .086 (2.18) .153 (3.89) .167 (4.24) 30.9 (46.0) 1.81 (5.94) 12-AF3XT-1925 M22759/5-14-* 14 19/27 .067 (1.70) .136 (3.45) .150 (3.81) 22.5 (33.5) 2.88 (9.45) 14-AF3XT-1927 M22759/5-16-* 16 19/29 .053 (1.35) .120 (3.05) .130 (3.30) 16.6 (24.7) 4.52 (14.8) 16-AF3XT-1929 M22759/5-18-* 18 19/30 .047 (1.19) .105 (2.67) .115 (2.92) 12.9 (19.2) 5.79 (19.0) 18-AF3XT-1930 M22759/5-20-* 20 19/32 .038 (.97) .090 (2.29) .100 (2.54) 9.07 (13.6) 9.19 (30.1) 20-AF3XT-1932 M22759/5-22-* 22 19/34 .030 (.76) .080 (2.03) .090 (2.29) 6.83 (10.1) 15.1 (49.5) 22-AF3XT-1934 M22759/5-24-* 24 19/36 .024 (.61) .070 (1.78) .080 (2.03) 5.08 (7.60) 24.3 (79.7) 24-AF3XT-1936 Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), 20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Dimensions, Resistance, and WeightsM22759/6 (nickel-plated conductor) M22759 AWG Conductor Insulation Diameter Maximum Thermax Stranding Weight P/N Size Diameter Minimum Maximum Resistance P/N M22759/6-8-* 8 133/29 .163 (4.14) .241 (6.12) .255 (6.48) 79.0 (118) .694 (2.28) 8-AF3XTN-13329 M22759/6-10-* 10 37/26 .109 (2.77) .172 (4.37) .186 (4.73) 43.5 (64.8) 1.24 (4.07) 10-AF3XTN-3726 M22759/6-12-* 12 19/25 .086 (2.18) .153 (3.89) .167 (4.24) 31.9 (47.5) 1.89 (6.20) 12-AF3XTN-1925 M22759/6-14-* 14 19/27 .067 (1.70) .136 (3.45) .150 (3.81) 23.3 (34.7) 3.00 (9.84) 14-AF3XTN-1927 M22759/6-16-* 16 19/29 .053 (1.35) .120 (3.05) .130 (3.30) 16.9 (25.2) 4.76 (15.6) 16-AF3XTN-1929 M22759/6-18-* 18 19/30 .047 (1.19) .105 (2.67) .115 (2.92) 13.1 (19.5) 6.10 (20.0) 18-AF3XTN-1930 M22759/6-20-* 20 19/32 .038 (.97) .090 (2.29) .100 (2.54) 9.27 (13.9) 9.77 (32.1) 20-AF3XTN-1932 M22759/6-22-* 22 19/34 .030 (.76) .080 (2.03) .090 (2.29) 6.98 (10.4) 16.0 (52.5) 22-AF3XTN-1934 M22759/6-24-* 24 19/36 .024 (.61) .070 (1.78) .080 (2.03) 5.18 (7.70) 25.9 (85.0) 24-AF3XTN-1936 Dimensions in inches (mm). Weights in pounds/1000 feet (Kg/1000 M). Resistance in /1,000 feet (/Km), 20 C. All values are nominal unless otherwise indicated. * Add color coding per MIL-STD-104 (see page 36). Toll Free: (800) 423-5873 37 International: +1 (661) 295-3100 www.thermaxconnects.com