Helukabel’s 86338 specialized cable represents the pinnacle of engineering excellence, offering unmatched durability, flexibility, and reliability. Whether in industrial automation, material handling, or renewable energy, this cable delivers consistent performance under challenging conditions. Available globally through Xon Electronics, the 86338 cable is an invaluable asset for industries seeking innovative cabling solutions.
One standout product is the 86338 Specialized Cable, a coiled, polyurethane-insulated cable designed for durability and flexibility. Available in markets worldwide, including the USA, India, Australia, and Europe, this cable exemplifies innovation tailored to meet rigorous demands.
Product Overview: 86338 Specialized Cable
Helukabel’s 86338 cable is an unshielded, coiled wire featuring a robust polyurethane (PUR) jacket. Designed for flexibility and resilience, it’s particularly suitable for dynamic applications requiring repeated motion or exposure to mechanical stress.
Technical Specifications
Cable Type: Coiled (spiral)
Conductor Configuration: 4 cores x 0.75 mm²
Insulation Material: Polyurethane (PUR)
Color: Black
Rated Voltage: 300/500V
Flexibility Class: Class 5 (stranded conductor)
Operating Temperature: -25°C to +70°C
Length:
Straight Ends Length: 200 mm (on both ends)
Core Identification: Color-coded with a yellow-green earth wire
Outer Diameter: Approximately 7.9 mm
Material Properties
Polyurethane Insulation: Provides exceptional resistance to abrasion, oils, and chemicals.
Class 5 Conductors: Made of finely stranded copper, ensuring superior flexibility and conductivity.
Coiled Design: Allows for easy extension and retraction, reducing wear and tear.
Compliance and Standards
The 86338 cable assemblies adheres to international safety and performance standards, making it a reliable choice for industrial applications worldwide.
Applications Across Industries
The versatility of the 86338 cable makes it suitable for various sectors. Below are some of its prominent applications:
Industrial Automation
The cable’s flexibility and resilience make it ideal for connecting movable machine parts, robotic arms, and automated systems. It supports uninterrupted data and power transmission in dynamic environments.
Material Handling
Used in conveyor belts, cranes, and lifting systems, the coiled design minimizes cable drag and damage, ensuring smooth operation and reduced maintenance costs.
Renewable Energy Systems
In wind turbines and solar tracking systems, the cable’s ability to withstand environmental factors and mechanical stress ensures longevity and efficiency.
Agricultural Machinery
The cable is perfect for equipment like plows, harvesters, and irrigation systems that require durable and flexible wiring solutions.
Transportation and Logistics
Its coiled structure allows for compact wiring in vehicles, such as buses and trains, where space and flexibility are critical.
Unique Features and Benefits
1. Durability
The polyurethane jacket offers exceptional resistance to:
Abrasion
Chemicals
UV radiation
This ensures the cable performs reliably in harsh industrial environments.
2. Flexibility
The stranded copper conductors and coiled design provide superior flexibility, accommodating frequent movement without compromising functionality.
3. Safety
The inclusion of a yellow-green earth wire enhances safety, preventing electrical faults and ensuring compliance with safety regulations.
4. Ease of Installation
The coiled design reduces the need for excess cabling, minimizing installation time and costs.
5. Global Availability
Distributed worldwide through trusted retailers like Xon Electronics, the cable is readily accessible to industries across the USA, India, Australia, Europe, and beyond.
Use Case Scenarios
Scenario 1: Robotics in Manufacturing
Application:
A manufacturing facility uses robotic arms for assembly line tasks. The 86338 cable connects the robotic arm’s motor to its control unit, facilitating precise movements.
Advantages:
The coiled design ensures the cable extends and retracts smoothly as the robotic arm moves.
The PUR insulation resists wear and tear from constant movement.
The stranded copper cores ensure uninterrupted power and signal transmission.
Circuit Diagram Description:
The cable connects the motor controller to the robotic arm’s motor. Each core transmits specific functions:
Scenario 2: Conveyor Systems in Warehousing
Application:
In a warehouse, conveyor systems are essential for moving goods efficiently. The 86338 cable connects sensors on the conveyor belt to the central control panel.
Advantages:
The coiled structure prevents cable entanglement as the conveyor moves.
The durable PUR jacket withstands mechanical stress and occasional spills.
Easy installation reduces system downtime.
Circuit Diagram Description:
The cable links the conveyor’s sensors to the control system. Core assignments include:
Core 1: Sensor power (+)
Core 2: Sensor power (-)
Core 3: Signal output
Core 4: Earth connection
Scenario 3: Wind Turbines in Renewable Energy
Application:
Wind turbines require flexible cables for nacelle connections, where constant rotation occurs. The 86338 cable is an ideal choice for transmitting power and signals in these conditions.
Advantages:
The cable’s flexibility accommodates the nacelle’s rotational movements.
Resistance to UV radiation ensures longevity in outdoor installations.
The yellow-green earth wire enhances safety in high-voltage systems.
Circuit Diagram Description:
The cable connects the turbine’s generator to the power management system. Core assignments include:
Core 1: Power line 1 (L1)
Core 2: Power line 2 (L2)
Core 3: Power line 3 (L3)
Core 4: Earth connection
Comparison with Alternatives
While several cables are available for dynamic applications, the 86338 cable stands out due to:
Material Quality: PUR insulation offers superior durability compared to PVC.
Design: The coiled structure reduces space requirements and enhances flexibility.
Performance: High resistance to mechanical and environmental stress ensures reliability.
Global Reach: Distributed through Xon Electronics, it’s easily accessible in multiple regions.