Toggle Switch Boots HEXSEAL and E-SEEL toggle switch boots are molded from a high tear-strength silicone rubber (other materials available for specic environments) bonded to a built-in mounting nut. Each encloses the base of the protruding switch bushing and forms a watertight and dust-tight seal against the front panel surface. SPECIFICATIONS Operator HEXSEAL & Chamber E-SEEL Silicone Material........................HEXSEALS: Silicone rubber conforms to A-A-59588, Rubber Boot Class 3B, GR 50 (unless otherwise specified). E-SEELS: Silicone rubber polymer type ASTM D 1418 Single Secondary Inner Mounting Nut ..............HEXSEALS: Brass, nickel-plated Piece Seal (as shown) E-SEELS: Brass, black-oxide Nautilus Temperature Range....HEXSEALS: -94F to +400F (-70C to +204C) Design Molded-in E-SEELS: -80F to +400F (-62C to +204C) Mounting Nut* Enclosure Protection..NEMA/UL/ULC Types 1, 2, 3, 3S, 3R, 4, 4X, 6P, 12, 13 IEC IP66/IP68 Pressure Range..........Exceeds 15 psi internal and 1500 psi external (N5032B: 10 psi) Operational Life ..........100,000 actuations (minimum) Panel Sealing Rib (eliminates Shelf Life .....................Excess of 25 years need for O-ring) Resistant to.................Salt spray, sunlight, ozone, weather, fungus, and most acids and lubricating oils Military Specs*............Most HEXSEALS meet MIL-DTL-5423. (See listing on page 6) Panel Agency Recognition...UL & ULC Recognized Component to UL Std. 50 Installation...................Please see installation instructions on page 19 *APMs policy is to manufacture our HEXSEAL sealing boots as defined by the requirements of MIL-Spec MIL- Switch DTL-5423 which we regard as the standard for the switch, circuit breaker and potentiometer industry. These Switch Housing requirements were formulated based on our original patent. Housing HOW TO ORDER RoHS *For I.Q. Surround-Nut option, see back cover. Specify APM boot part number and, if necessary, the appropriate Compliant For metric sizes, see page 20. bushing adaptor part number (please see page 19). FIGURE 1 Full-Toggle Boot with Integral Secondary Inner Seal IP66/68 Rated Figure 1 Max. Toggle A APM Thread Height Throat BC Military Boot Size Above or I.D. Height Flat Part Part Color* Bushing Number Number (in.) in. mm in. mm in. mm 1 4-40NS-2B .31 .104 2.64 .422 10.72 .375 9.58 M5423/04-01 N-5030 Gray 1 4-40NS-2B .37 .062 1.53 .500 12.70 .375 9.52 M5423/05-01 N-5030L Gray 1 4-40NS-2B .28 .062 1.58 .390 9.91 .375 9.52 M5423/05-02 N-5030R Gray 1 4-40NS-2B .50 .062 1.58 .594 15.08 .375 9.52 N-5030S Gray 15 32-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 M5423/01-01 N-1030 Gray 1 1 2-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 N-1030 2-32 Gray 15 32-32NS-2B .71 .219 5.55 .937 23.81 .625 15.88 C1131/27 Black *Other colors available. Please consult factory. Material conforms to A-A-59588 Gr. 25 FIGURE 2 Full-Toggle Boots (with constant I.D.) IP66/68 Rated Figure 2 Max. Toggle A APM Thread Height Throat BC Military Boot Size Above or I.D. Height Flat Part Part Color* Bushing Number Number (in.) in. mm in. mm in. mm M6 x 0.75 .37 .116 2.95 .562 14.30 .352 9.00 1131/25 Black 15 32-32NS-2B .437 .210 5.35 .625 15.88 .625 15.88 1131/33 Gray M12 x 1 .668 .234 5.95 .859 21.83 .625 15.88 1131/40 Black 15 32-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 IN-1030 Gray 15 32-32NS-2B .66 .256 6.50 .844 21.44 .625 15.88 1131/31 Gray 15 32-32NS-2B .90 .219 5.55 1.093 27.77 .625 15.88 1131/26 Gray 15 32-32NS-2B 1.08 .390 9.92 1.328 33.37 .625 15.88 N-1002 Gray 15 32-32NS-2B .925 .300 7.62 1.110 28.19 .625 15.88 50154 Gray 1 1 2-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 IN-1030 2-32 Gray 1 2-32NS-2B .66 .256 6.50 .844 21.44 .625 15.88 1131/32 Black FIGURE 3 5 8-32UNS-2B .78 .187 4.76 .844 21.44 .750 19.05 1131/23 Gray 15 32-32NS-2B .71 .219 5.55 .937 23.80 .625 15.88 C1131/28 Black *Other colors available. Please consult factory. Mounting nut material: Aluminum Half-Toggle Boots (toggle actuator protrudes) IP66/68 Rated Figure 3 Toggle AB C APM Diameter Military Throat Height Flat Boot Thread Accom- Part Color* or I.D. Part Size modated Number Number (in.) in. mm in. mm in. mm 1 4-40NS-2B .062-.188 .047 1.19 .250 6.35 .375 9.53 M5423/11-01 N-5032B Gray 15 32-32NS-2B .115-.240 .109 2.77 .437 11.10 .625 15.88 M5423/02-01 N-1030B Gray 1 1 2-32NS-2B .115-.240 .109 2.77 .437 11.10 .625 15.88 N-1030B 2-32 Gray 15 32-32NS-2B .115-.240 .109 2.77 .437 11.10 .625 15.88 C1132/20 Black *Other colors available. Please consult factory. DIMENSIONS FOR REFERENCE ONLY. Current dimensional drawings can be viewed on our website and CAD drawings can also be downloaded. www.apmhexseal.com 10 800.498.9034 HEXSEAL HEXSEAL HEXSEAL E-SEEL E-SEEL E-SEELFIGURE 4 Armored Full Toggle Boots IP66/68 Rated Figure 4 Max. Toggle A APM Thread Height Throat BC Military Boot Size Above or I.D. Height Flat Part Part Color Bushing Number Number (in.) in. mm in. mm in. mm 15 32-32NS-2B .66 .219 5.55 .875 21.44 .625 15.88 N-1030A Gray Nickel plated brass cap bonded to boot. FIGURE 5 EMI/RFI Shielded Full Toggle Boots IP66/68 Rated Figure 5 Max. Toggle AB C APM Military Thread Height Throat Height Flat Boot Color* Part Size Above or I.D. Part Number Bushing Number (in.) in. mm in. mm in. mm 1 4-40NS-2B .36 .062 1.58 .500 12.70 .375 9.52 N-5030L RFI Gray 15 32-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 M5423/01-02 IN-1030 RFI Gray 1 1 2-32NS-2B .66 .219 5.55 .844 21.44 .625 15.88 IN-1030 RFI 2-32 Gray 1 4-40NS-2B .28 .062 1.58 .390 9.90 .375 9.52 N-5030R RFI Gray 1 4-40NS-2B .50 .062 1.58 .594 15.08 .375 9.52 N-5030S RFI Gray *Other colors available. Please consult factory. All standard EMI/RFI boots feature a knitted Monel shield. RFI/EMI shielded boots have an operational life of 15,000 actuations (minimum) Sealed Switch Panel Cut-Out Sealing Bushing IP66/68 Rated Figure 5a FIGURE 5a 60064 APM Compatible Washer Washer Part Switch Color Conforms to* Diameter Thickness Number Bushing 60225 Meets MIL-B-5423/16-01, 60064 0.677 0.120 15/32-32 Gray MS25196, UL & ULC 60225 0.660 0.105 Recognized Component *APMs policy is to manufacture our HEXSEAL sealing boots as defined by the requirements of MIL-Spec MIL-DTL-5423 which we regard as the standard for the switch, circuit breaker and potentiometer industry. These requirements were formulated based on our original patent. SEE PAGE 16 FOR FULL DETAILS Back-of-Panel Mounted Toggle Switch Boots FIGURE 6 Full Toggle Boot Figure 6 A DC B Throat Distance Clearance Military APM Boot Height Width or I.D. Between Boot Hole Part Part Color* Mtg. Holes Diameter Number Number inch mm inch mm inch mm inch mm inch mm .315 7.91 .938 23.82 1.813 46.04 .750 19.05 .510 12.95 2030 Gray *Other colors available. Please consult factory. FIGURE 7 Half Toggle Boot (Toggle Actuator Protrudes) Figure 7 A DC B Throat Distance Clearance Military APM Boot Height Width or I.D. Between Boot Hole Part Part Color* Mtg. Holes Diameter Number Number inch mm inch mm inch mm inch mm inch mm .093 2.38 .500 12.70 1.813 46.04 .750 19.05 .510 12.95 M5423/03-01 2030B Gray *Other colors available. Please consult factory. RoHS DIMENSIONS FOR REFERENCE ONLY. Compliant Current dimensional drawings can be viewed on our website and CAD drawings can also be downloaded. www.apmhexseal.com 11 800.498.9034 HEXSEAL HEXSEAL HEXSEAL HEXSEAL E-SEEL E-SEEL E-SEEL E-SEEL