M81824/1 070-001 MIL-Qualified Splice In-Line, Insulated, Environmental Product Size Series (Table I, Page G-18) M81824/1 - 1 1.10 .050 .950 Min E See Note 1 C 2X D Inspection .110 Window .080 2X B G Wirestop 2X A Mfg Code Color Code Location (see note 1) Optional G APPLICATION NOTES 1. For complete dimensions see the applicable Military Specification. 2. One seal ring must be color coded per Table I. Splice to have matching circumferential color stripe. 3. Metric dimensions (mm) are in parentheses. 4. Material and Finish: Splice Copper UNS C10100 ASTM F68 or ASTM B187. Finish Tin plate per ASTM B 545, .00010 min thick over nickel per AMS-QQ-N-290. Sealing material Thermally stabilized thermoplastic. Shrink Sleeve transparent, heat shrinkable, cross-linked polyvinylidene fluoride per AMS-DTL-23053/8. Dimensions in inches (millimeters) and are subject to change without notice. 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. 1211 AIR WAY GLENDALE, CA 91201-2497 818-247-6000 FAX 818-500-9912 www.glenair.com G-17 E-Mail: sales glenair.com Misc. Backshells and AccessoriesMisc. Backshells and Accessories M81824/1 070-001 MIL-Qualified Splice In-Line, Insulated, Environmental Table I E Dia Color Wire Size A Dia B Dia C D Mil Ref Code Min After Range (note 1) (Free State) Recovery Ref 2026 .050 (1.27) .080 (2.03) .510 (12.95) .245 (6.22) 01 .085 (2.2) .025 (0.6) M81824/1-1 Red AWG .045 (1.14) .075 (1.90) .490 (12.45) .225 (5.72) 1620 .069 (1.75) .106 (2.69) .585 (14.86) .280 (7.11) 02 .110 (2.8) .025 (0.6) M81824/1-2 Blue AWG .064 (1.63) .101 (2.57) .565 (14.35) .260 (6.60) 1216 .102 (2.59) .153 (3.89) .585 (14.86) .280 (7.11) 03 .170 (4.3) .025 (0.6) M81824/1-3 Yellow AWG .097 (2.46) .147 (3.74) .565 (14.35) .260 (6.60) ASSEMBLY INSTRUCTIONS Step A F 1. Strip wires per Table II. Ends must be cut cleanly and at right angles to the axial plane of the wire. The wire must not be deformed while making cuts. Center Jacket Conductor Step B 1. Slide Insulation Sleeve onto one of the wires Insulation Sleeve Step C 1. Insert one wire into barrel of crimp splice and crimp using crimp tool and dies listed in Table II. 2. Repeat for second wire. Crimp Splice Insulation Wire 2 Wire 1 Sleeve Step D 1. Slide Insulation Sleeve over the splice until centered. 2. Apply heat using acceptable heat source for military equipment as qualified by the services for Class 2 splices. Sealing rings shall melt and insulation sleeve shall seal around crimp splice and wires. G Insulation Sleeve Table II Part No. Wire Range F Crimp Tool Data 070-00101 20, 22, 24, 26 .24 Crimp Tool: M22520/5-01 Crimp Dies: M22520/5-102, -103 OR 070-00102 16, 18, 20 .28 Crimp Tool: M22520/10-01 Crimp Dies: M22520/10-103, -104 OR 070-00103 12, 14, 16 .28 Crimp Tool: M22520/37-01 Crimp Dies: None Dimensions in inches (millimeters) and are subject to change without notice. 2013 Glenair, Inc. U.S. CAGE Code 06324 Printed in U.S.A. GLENAIR, INC. 1211 AIR WAY GLENDALE, CA 91201-2497 818-247-6000 FAX 818-500-9912 www.glenair.com G-18 E-Mail: sales glenair.com