Joysticks Joysticks SERIES 04J Joystick with Center Pushbutton FEATURES ENG212D Sealed against contamination when properly mounted (IP67) .925 .002 ID 1.176 .005 .56 .03 Two styles available: behind-panel mount or front-panel mount 4X .030 45.0 5X .079 OF O-RING GROOVE RoHS compliant TERMINAL TERMINAL THICKNESS Short behind panel .055 .093 COMMON CENTER TERMINAL DESCRIPTION TERMINAL Series 04J is a single pole, 4-way toggle switch with a pushbutton in the Y Y EPOXY REAR SEAL 4X .055 center position. 4-way contact is made in the opposite direction of travel. 3 C TERMINAL DIMENSIONS in inches (and millimeters) .775 .005 2 5 4 TO FLAT .925 .002 ID 1.176 .005 .56 .03 .015 5X .079 4X .030 45.0 OF O-RING GROOVE TERMINAL TERMINAL COMMON THICKNESS 1 .055 .093 COMMON THICKNESS CENTER TERMINAL TERMINAL Y Y EPOXY REAR SEAL 4X .055 3 C .223 TERMINAL .080 TO OF .775 .005 2 5 CENTER 4 TO FLAT .015 TERMINAL 1 COMMON TERMINAL THICKNESS .700 REF .114 .223 SCALE 2.000 .080 TO OF BUTTON CENTER 2X .141 TERMINAL TERMINAL .700 REF .114 CENTER TO .210 BUTTON THIS DRAWING SPECIFIES A SINGLE POLE, 4-WAY TOGGLE SWITCH WITH CENTER 2X .141 CENTER TO .210 CENTER PUSHBUTTON SWITCH, MOMENTARY CONTACT, WITH SELF RETURN TO CENTER OFF. CENTER .674 .674 BEHIND PANEL MOUNT 4-WAY CONTACT MADE IN OPPOSITE DIRECTION OF SWITCH TRAVEL. 2X .283 ALL REVISIONS TO THIS DRAWING CENTER TO 2X .283 MUST BE MADE ON THE PRO/E SYSTEM MOUNTING HARDWARE AND O-RING NOT SHOWN. CENTER CENTER TO CENTER MATERIALS AND FINISHES NOTES: .015 .055 .051 .001 .601 .659 0,38 1,4 1. BUTTON: THERMOPLASTIC, COLOR:GRAY (IAW 81395-A29434) 15,25 16,73 O-RING GROOVE .700 .410 2X .283 2. BUSHING: ALUMINUM ALLOY, FINISH: BLACK CHROME PER MIL-C-14538C 17,78 10,41 DEPTH 7,19 4X .055 3. TERMINALS: 1/2 HARD BRASS, FINISH: GOLD (.000030 MINIMUM) OVER 1,4 SILVER (.000050 MINIMUM) OVER NICKEL (.00015 MINIMUM) PLATING705 17,91 4. SWITCH BODY: THERMOPLASTIC, BLACK 5. SPANNER NUT: STAINLESS STEEL ALLOY, FINISH: BLACK CHROME PER ORIGINAL. CMJ/CMJ O-RING A MIL-C-14538C 09-03-08 ECN 372333 GAD 09-03-08 1.000 .079 6. O-RING: PER AS568-021, 50 DUROMETER FLUOROSILICONE625 ISSUE APP/DATE DESCRIPTION 25,4 2,01 .096 +.002/-.003 15,88 .223 GROOVE .350 4X .030 5,66 O-RING GROOVE 3/4-32 UNF 2A THREADS REVISIONS SECTION Y-Y 8,89 0,76 FRONT PANEL MOUNT SWITCH OPERATION CRITERIA WIDTH GRAYHILL, INC. 1. OPERATING TEMPERATURE: -55 C TO +85 C. DETAIL 561 HILLGROVE AVE. 1.063 LA GRANGE, IL 60525 2. STORAGE TEMPERATURE: -55 C TO +85 C. Vibration: per MIL-DTL-9419F, Method 3.5.9 ELECTRIC & MECHANICAL RATINGS MATERIALS & FINISHES PHONE (708) 354-1040 Toggle Lever Travel: 15 from center (max) 3. LIFE: 100,000 CYCLES MINIMUM. Rating: 2 amp resistive 0.5 amp inductive at Switch Body & Concave Cap: Thermoplastic + Toggle Operating Force: 16 oz 6 oz initial 28VDC or 115VAC (black, cone-shaped cap is gray) UNLESS OTHERWISE SPECIFIED TOLERANCES 4. RATING: 0.5 AMP INDUCTIVE AT 28VDC. Contact Resistance: .05 ohms (max) Toggle Pivot & Stop Strength: 25 lbs. (max) Bushing: Aluminum alloy (black chrome) AND DIMENSIONS ARE IN INCHES 5. CONTACT RESISTANCE: .05 OHMS MAXIMUM. Mechanical Shock: per MIL-STD-810, Operating Temperature: -55C to +85C Contact Terminals: 1/2 hard brass (gold over LINEAR DIAMETERS 6. PUSHBUTTON TRAVEL: .020 MINIMUM OVERALL030 .015 procedure I, method 516.4 Operational Life: 100,000 cycles (min) silver over nickel plating) ANGULAR 7. PUSHBUTTON SWITCH OPERATING FORCE: 5 POUNDS MAXIMUM. 2 Immersion: per MIL-PRF-8805 Pushbutton Travel: .020 minimum overall Spanner Nut: Stainless steel (black chrome) LIMITS APPLY BEFORE FINISHING 8. TOGGLE LEVER TRAVEL: 15 MAXIMUM FROM CENTER. Moisture Resistance: per MIL-DTL-9419.125 Pushbutton Operating Force: 5 lbs. (max) O-Ring: 50 durometer fluorosilicone DO NOT SCALE THIS PRINT 9. TOGGLE OPERATING FORCE: 16 OZ 6OZ INITIAL. Insulation Resistance: 10,000M ohms CRITICAL CHARACTERISTIC FLAGS 10. TOGGLE PIVOT AND STOP STRENGTH: 25 POUNDS MAXIMUM. PER GRAYHILL SPEC.SOP2338 11. BUTTON PULL FORCE: 15 POUNDS MINIMUM. ORDERING INFORMATION CIRCUITRY POS 4 Grayhill Series Number .160 -- CRITICAL CHARACTERISTIC FLAG 12. MECHANICAL SHOCK: PER MIL-STD-810, PROCEDURE I, METHOD 516.4. THE Version: Available from your local Grayhill B = behind panel A = front panel APPLIED SHOCK PULSES SHALL BE OF A HALF-SINE, 133G 2,080 HZ, Distributor. -- Cpk REQUIRED Connection: 83G 125 HZ, 153G 355 HZ. C P = PCB mount S = solder lugs For prices and discounts, contact POS. 3 POS. 1 13. IMMERSION: WATERTIGHT PER MIL-PRF-8805. SWITCH SHALL MAINTAIN A a local sales office, an authorized -- S.P.C. FLAG (CONTROL CHART MAXIMUM PRESSURE DROP OF 0.10 PSIG/MINUTE OVER A 2 MINUTE TIME PERIOD 04J-BP-T01 local distributor or Grayhill. REQ D ON FEATURE SPECIFIED) WITH AN INITIAL PRESSURE OF 6 1 PSIG APPLIED TO THE SEAL SURFACE. MOUNTING NUT Current: 1 = high 2 = low APPROVED DATE POS. 5 FINISH SEE NOTES 14. MOISTURE RESISTANCE: MEETS THE REQUIREMENTS OF MIL-DTL-9419. (PSHBTN MODE) Keycap Color: 0 = black 1 = gray CMJ 09-03-08 SCALE 1.000 POS. 2 Keycap Shape: CHECKED DATE MATERIAL SEE NOTES T = stadium cap C = cone-shaped cap *Contact made opposite the direction of travel CMJ 09-03-08 ASSEMBLY NOTES: DRAWN DATE NAME ASM,5-WAY 1. SWITCH SHALL BE 100% ELECTRICALLY TESTED. GAD 09-03-08 Grayhill, Inc. 561 Hillgrove Avenue LaGrange, Illinois 60525-5997 USA Phone: 708-354-1040 Fax: 708-354-2820 www.grayhill.com 2. SWITCH SHALL BE 100% LEAK TESTED AT 15 PSI FOR 15 SECONDS WITH A 04JY1001-1 MAXIMUM PRESSURE DROP OF .3 PSI BEFORE THE EPOXY REAR SEAL IS APPLIED. DWG. NO. ISSUE 3. COMPLETED SWITCH SHALL HAVE A LABEL APPLIED TO THE PERIMETER OD .360 AREA B OF BUSHING. LABEL SHALL CONTAIN EIA DATE CODE, CUSTOMER PART NUMBER, AND IMAGE SIZE 04JY1001-1 A OF PINOUT. 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