Pushbutton Switches Butt Contact Pushbutton Switches SERIES 04J Joystick with Center Pushbutton ENG212D FEATURES .925 .002 ID 1.176 .005 .56 .03 Sealed against contamination when proper ly mounted (IP68) 4X .030 45.0 5X .079 OF O-RING GROOVE Two for mats available: behind-panel mount or front-panel mount TERMINAL TERMINAL THICKNESS .055 .093 DESCRIPTION COMMON CENTER TERMINAL Ser ies 04J is a single pole, 4-way toggle switch with a pushbutton in the TERMINAL center position. 4-way contact is made in the opposite direction of travel. Y Y EPOXY REAR SEAL 4X .055 3 C TERMINAL DIMENSIONS in inches (and millimeters) .775 .005 2 .925 .002 ID 5 1.176 .005 .56 .03 4 4X .030 TO FLAT 5X .079 45.0 OF O-RING GROOVE .015 TERMINAL TERMINAL THICKNESS .055 COMMON .093 1 COMMON CENTER TERMINAL TERMINAL THICKNESS Y Y EPOXY REAR SEAL 4X .055 3 C TERMINAL .223 .080 .775 .005 2 5 4 TO OF TO FLAT .015 CENTER 1 COMMON TERMINAL THICKNESS TERMINAL .223 .700 REF .080 .114 TO OF CENTER SCALE 2.000 TERMINAL TERMINAL BUTTON 2X .141 .700 REF .114 SCALE 2.000 BUTTON 2X .141 CENTER TO .210 CENTER TO THIS DRAWING SPECIFIES A SINGLE POLE, 4-WAY TOGGLE SWITCH WITH CENTER .210 CENTER CENTER .674 PUSHBUTTON SWITCH, MOMENTARY CONTACT, WITH SELF RETURN TO CENTER OFF. BEhIND PANEl MOUNT .674 2X .283 CENTER TO 4-WAY CONTACT MADE IN OPPOSITE DIRECTION OF SWITCH TRAVEL. ALL REVISIONS TO THIS DRAWING CENTER 2X .283 MUST BE MADE ON THE PRO/E SYSTEM MOUNTING HARDWARE AND O-RING NOT SHOWN. CENTER TO .015 CENTER .055 .601 .659 MATERIALS AND FINISHES NOTES: 0,38 1,4 .051 .001 15,25 16,73 .700 1. BUTTON: THERMOPLASTIC, COLOR:GRAY (IAW 81395-A29434) .410 2X .283 17,78 O-RING GROOVE 10,41 7,19 2. BUSHING: ALUMINUM ALLOY, FINISH: BLACK CHROME PER MIL-C-14538C DEPTH 4X .055 1,4 3. TERMINALS: 1/2 HARD BRASS, FINISH: GOLD (.000030 MINIMUM) OVER .705 SILVER (.000050 MINIMUM) OVER NICKEL (.00015 MINIMUM) PLATING. 17,91 4. SWITCH BODY: THERMOPLASTIC, BLACK 5. SPANNER NUT: STAINLESS STEEL ALLOY, FINISH: BLACK CHROME PER ORIGINAL. CMJ/CMJ O-RING A MIL-C-14538C 1.000 .079 09-03-08 ECN 372333 GAD 09-03-08 .625 SCALE 2.000 25,4 2,01 15,88 6. O-RING: PER AS568-021, 50 DUROMETER FLUOROSILICONE223 ISSUE APP/DATE DESCRIPTION .096 +.002/-.003 .350 4X .030 5,66 3/4-32 UNF 2A THREADS 8,89 GROOVE 0,76 FRONT PANEl MOUNT O-RING GROOVE REVISIONS SECTION Y-Y SWITCH OPERATION CRITERIA WIDTH GRAYHILL, INC. 1. OPERATING TEMPERATURE: -55 C TO +85 C. DETAIL 561 HILLGROVE AVE. ElECTRIC & MEChANICAl RATINgS MATERIAlS & FINIShES 1.063 LA GRANGE, IL 60525 2. STORAGE TEMPERATURE: -55 C TO +85 C. Toggle lever Travel: 15 from center (max) Rating: 2 amp resistive 0.5 amp inductive at Switch Body & Concave Cap: Ther moplastic PHONE (708) 354-1040 3. LIFE: 100,000 CYCLES MINIMUM. + Toggle Operating Force: 16 oz 6 oz initial 28VDC or 115VAC (black, cone-shaped cap is gray) UNLESS OTHERWISE SPECIFIED TOLERANCES 4. RATING: 0.5 AMP INDUCTIVE AT 28VDC. Toggle Pivot & Stop Strength: 25 lbs. (max) Contact Resistance: .05 ohms (max) Bushing: Aluminum alloy (black chrome) AND DIMENSIONS ARE IN INCHES 5. CONTACT RESISTANCE: .05 OHMS MAXIMUM. Operating Temperature: -55C to +85C Mechanical Shock: p e r M I L - S T D - 8 1 0 , Contact Terminals: 1/2 hard brass (gold over LINEAR DIAMETERS 6. PUSHBUTTON TRAVEL: .020 MINIMUM OVERALL. procedure I, method 516.4 .030 .015 Operational life: 100,000 cycles (min) silver over nickel plating) Immersion: per MIL-PRF-8805 ANGULAR 7. PUSHBUTTON SWITCH OPERATING FORCE: 5 POUNDS MAXIMUM. Pushbutton Travel: .020 minimum overall Spanner Nut: Stainless steel (black chrome) 2 LIMITS APPLY BEFORE FINISHING Moisture Resistance: per MIL-DTL-9419 Pushbutton Operating Force: 5 lbs. (max) O-Ring: 50 durometer fluorosilicone 8. TOGGLE LEVER TRAVEL: 15 MAXIMUM FROM CENTER125 DO NOT SCALE THIS PRINT 9. TOGGLE OPERATING FORCE: 16 OZ 6OZ INITIAL. CRITICAL CHARACTERISTIC FLAGS 10. TOGGLE PIVOT AND STOP STRENGTH: 25 POUNDS MAXIMUM. ORDERINg INFORMATION CIRCUITRY grayhill Series Number PER GRAYHILL SPEC.SOP2338 11. BUTTON PULL FORCE: 15 POUNDS MINIMUM. POS 4 .160 Version: -- CRITICAL CHARACTERISTIC FLAG 12. MECHANICAL SHOCK: PER MIL-STD-810, PROCEDURE I, METHOD 516.4. THE Available from your local Grayhill B = behind panel A = above panel APPLIED SHOCK PULSES SHALL BE OF A HALF-SINE, 133G 2,080 HZ, Distr ibutor. Connection: -- Cpk REQUIRED 83G 125 HZ, 153G 355 HZ. For pr ices and discounts, contact P = pcb mount S = solder lugs C POS. 3 POS. 1 13. IMMERSION: WATERTIGHT PER MIL-PRF-8805. SWITCH SHALL MAINTAIN A a local sales ofcfi e, an author ized -- S.P.C. FLAG (CONTROL CHART 04J-BP-T 0 1 MAXIMUM PRESSURE DROP OF 0.10 PSIG/MINUTE OVER A 2 MINUTE TIME PERIOD local distr ibutor or Grayhill. REQ D ON FEATURE SPECIFIED) WITH AN INITIAL PRESSURE OF 6 1 PSIG APPLIED TO THE SEAL SURFACE. Current: 1 = high 2 = low* MOUNTING NUT APPROVED DATE POS. 5 FINISH Keycap Color: 0 = black 1 = gray SEE NOTES 14. MOISTURE RESISTANCE: MEETS THE REQUIREMENTS OF MIL-DTL-9419. (PSHBTN MODE) CMJ 09-03-08 SCALE 1.000 Keycap Shape: POS. 2 CHECKED DATE MATERIAL T = concave cap C = cone-shaped cap SEE NOTES CMJ 09-03-08 * Low Level signal is defined as a ver y small electr ical load (i.e., 50 millivolts at 10 milliamps) ASSEMBLY NOTES: DRAWN DATE NAME ASM,5-WAY 1. SWITCH SHALL BE 100% ELECTRICALLY TESTED. GAD 09-03-08 Grayhill, Inc. 561 Hillgrove Avenue LaGrange, Illinois 60525-5997 USA Phone: 708-354-1040 Fax: 708-354-2820 www.grayhill.com 2. SWITCH SHALL BE 100% LEAK TESTED AT 15 PSI FOR 15 SECONDS WITH A 04JY1001-1 MAXIMUM PRESSURE DROP OF .3 PSI BEFORE THE EPOXY REAR SEAL IS APPLIED. DWG. NO. ISSUE 3. COMPLETED SWITCH SHALL HAVE A LABEL APPLIED TO THE PERIMETER OD .360 AREA B OF BUSHING. LABEL SHALL CONTAIN EIA DATE CODE, CUSTOMER PART NUMBER, AND IMAGE SIZE 04JY1001-1 A OF PINOUT. 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