Hand Crimp Tool for Ultra-Fit Tangless Crimp Terminals Order Number 200218-4700 Application Tooling Specification Type 4A FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio IPC/WHMA-A-620 Class 2 compliant as indicated below Modular crimp head is removable and can be used in the Electric Crimp Machine (Order No. 63816-1900), accompanied by Battery Powered Crimp Adapter (Order No. 63816-1950) Can also be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), accompanied by Battery Powered Crimp Adapter (Order No. 63816-1950) SCOPE Products: Ultra-Fit Tangless Crimp Terminals, 20-22 AWG (UL1061) Wire. *Insulation Diameter Terminal Terminal Order No. Wire Size Strip Length UL1061 Wire is Recommended Series No. Reel (1) AWG Type mm In. mm In. 172253-6111 172253-6112 172253 20-22 UL1061 1.22-1.50 .048-.059 3.50-4.00 .138-.158 172253-7123 (1) Customer to cut off terminal from reel: 0.20mm (.008) maximum cut-off tab. * To achieve optimum IPC/WHMA-A-620 insulation crimps, use this insulation OD range. DEFINITION OF TERMS BEND UP STRIP LENGTH TWIST BRUSH BELL MOUTH ROLL BEND DOWN SEAM CONDUCTOR CUT-OFF CRIMP HEIGHT TAB INSULATION WIRE CRIMP HEIGHT Doc. No: 20021847HM Release Date: 03-20-19 UNCONTROLLED COPY Page 1 of 7 Revision: E Revision Date: 09-21-21 Hand Crimp Tool for Ultra-Fit Tangless Crimp Terminals CRIMP SPECIFICATION After crimping, the crimp profiles should measure the following: Bell Mouth Conductor Brush Terminal Series No. mm In. mm In. 172253 0.30-0.70 .012-.028 0.00-1.00 .000-.039 Bend Up Bend Down Twist Roll Terminal Series Seam No. Degree Max. Degree Max. Seam shall not be open and no 172253 3 3 3 5 wire allowed out of the crimping area Conductor Insulation Pull Force Terminal Wire Size Crimp Width Crimp Width Profile Crimp Height Crimp Height Minimum Series No. (Ref) (Ref) AWG mm In. mm In. mm In. mm In. N Lb. 20 22 X 20 0.92-0.82 .036-.032 1.60-1.70 .063-.067 1.80 .071 1.85 .073 57.9 13.0 172253 X 22 0.83-0.73 .033-.029 1.60-1.70 .063-.067 1.60 .063 1.85 .073 35.6 8.0 Tool Qualification Notes 1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Notes 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. 3. This tool is intended for AWG conductor sizes. It may not give good insulation crimp support for insulation sizes outside of the specified range. 4. Molex does not repair hand tools. See warranty on page 5. The replacement parts listed are the only parts available for repair. If the handles or crimp tooling become damaged or worn, a new tool must be purchased. 5. Conductor crimp height should be used as the final criterion for an acceptable crimp. Refer to Molex Quality Crimping Handbook 63800-0029 for additional information on crimping and crimp testing. 6. Molex does not certify hand crimp tools. Doc. No: 20021847HM Release Date: 03-20-19 UNCONTROLLED COPY Page 2 of 7 Revision: E Revision Date: 09-21-21