200218-5775 Molex

Hand Crimp Tool for MUO 2.5 Terminals Order Number 200218-5700 Application Tooling Specification TYPE 4D FEATURES A full-cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator holds terminals in the proper crimping position Right- or left-handed operation Dies and locator from this tool can be used in the Battery Powered Tool Order No. 63816-0270 (110 V) or 63816-0280 (220 V), with the use of the 63816-0800 Crimp Head This tool is IPC/WHMA-A-620 Class 2 compliant, as indicated on page 2 SCOPE Products: MUO 2.5, 20-22 AWG Wire. Insulation Diameter Wire IPC/WHMA-A-620 (1) Strip Length Terminal Terminal Terminal (2) Series No. Order No. Size Wire Type mm In. mm In. mm In. UL1007 1.58-2.06 .062-.081 1.25-2.00 .049-.079 2.00-2.40 .079-.094 20 AWG UL1061 1.42-1.78 .056-.070 1.25-2.00 .049-.079 2.00-2.40 .079-.094 505597 505597-9000 UL1007 1.42-1.78 .056-.070 1.25-2.00 .049-.079 2.00-2.40 .079-.094 22 AWG UL1061 1.28-1.78 .050-.070 1.25-2.00 .049-.079 2.00-2.40 .079-.094 (1) To achieve optimum IPC/WHMA-A-620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. DEFINITION OF TERMS BEND UP BRUSH CONDUCTOR BELL MOUTH CRIMP INSULATION ROLL CRIMP SEE NOTE TWIST STRIP BEND LENGTH DOWN CRIMP HEIGHT Doc. No: 2002185700 Release Date: 05-15-19 UNCONTROLLED COPY Page 1 of 8 Revision: A Revision Date: 05-15-19 Hand Crimp Tool for MUO 2.5 Terminals OVERLAP FORM Insulation Crimp Note PUNCH GEOMETRY Due to the terminals insulation grip design or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This OVERLAP produces an overlap insulation crimp (A-620- INSULATION compliant). Although the insulation punch profile CRIMP may appear lopsided, this is a normal condition for this tool. See figure to the right. This tool uses the overlap form on all crimp profiles. WIRE CONDITIONS ANVIL After crimping, the crimped profile should measure as follows: Conductor Crimp Terminal Wire Height Width Series No. Size Type mm In. mm In. UL1007 0.79-0.84 .031-.033 20 AWG UL1061 0.79-0.84 .031-.033 505597 1.10-1.30 .043-.051 UL1007 0.69-0.74 .027-.029 22 AWG UL1061 0.69-0.74 .027-.029 Insulation Crimp Pull Force Wire Profile Terminal Height (Ref.) Width (Ref.) Minimum Series No. Size Type mm In. mm In. N Lb. A B C D UL1007 2.10 .083 1.85 .073 58.8 13.2 X 20 AWG UL1061 2.00 .079 1.75 .069 58.8 13.2 X 505597 UL1007 2.00 .079 1.78 .070 39.2 8.8 X 22 AWG UL1061 1.90 .075 1.75 .069 39.2 8.8 X To achieve IPC/WHMA-A-620 Class 2 crimps, the following overall wire insulation diameter ranges are recommended: Profile A: 22 AWG UL1061: 1.281.78 mm (.050.070 ) Profile B: 20 AWG UL1061: 1.421.78 mm (.056.070 ) Profile C: 20 AWG UL1007: 1.582.06 mm (.062.081 ) Profile D: 22 AWG UL1007: 1.421.78 mm (.056.070 ) Crimp attribute specifications are as follows: Terminal Wire Size Bell Mouth Brush Bend Up Bend Down Twist Roll Series No. AWG mm In. mm In. 20 505597 0.05-0.40 .002-.016 0.70 .028 3 max 3 max 3 max 6 max 22 Tool Qualification Notes 1. (Ref) means that the dimension provided is approximate because of the wide range of wires, conductor stranding, insulation diameter and insulation hardness. 2. An occasional conductor crimp height measurement should be performed. It must lie between the minimum and maximum crimp height specification. 3. Pull force should be measured with no influence from the insulation crimp. To ensure this, strip the wire long enough so the terminal insulation grips do not contact the wire insulation. Notes 1. This tool should only be used for the terminals and wire gauges specified on this sheet. 2. Variations in tools, terminals, wire stranding and insulation types may affect crimp height. Doc. No: 2002185700 Release Date: 05-15-19 UNCONTROLLED COPY Page 2 of 8 Revision: A Revision Date: 05-15-19