1.25mm (.049 ) Pitch WireTo-Board Crimp Receptacle Terminal HAND CRIMP TOOL Application Tooling TYPE 7 Specification Sheet Order No. 63811-0000 FEATURES % This tool is designed to be used with reeled product due to the small size of the connector % This tool is designed for prototype work only and is not designed for production % The reeled product must be cut into 1-inch strips to be processed in this hand tool SCOPE Products: 1.25mm (.049 ) Pitch WireTo-Board Crimp Receptacle Terminal, 26-32 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Reel Only AWG mm mm In. mm In. 50058-8000 50058-8300 50058 28-32 0.08-0.03 0.67-1.00 .027-.039 1.40-1.90 .055-.075 50058-8099 50058-8500 50079-8000 39-00-0413 50079-8053 39-00-0414 26-28 0.12-0.08 0.67-1.00 .027-.039 1.40-1.90 .055-.075 50079 50079-8099 Requires Optional Tool Kit. See Page 4. DEFINITION OF TERMS BEND UP ROLLING BRUSH CONDUCTOR BELL MOUTH CRIMP INSULATION CRIMP TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638110000 Release Date: 01-25-95 UNCONTROLLED COPY Page 1 of 4 Revision: F Revision Date: 02-20-12 1.25mm (.049 ) Pitch WireTo-Board Crimp Receptacle Terminal INSULATION CRIMP FORM This crimp terminal is designed for miniaturization therefore, each dimension of insulation crimp portion appears small as compared to the terminal material thickness. In order to avoid insulation piercing the crimp forms by the insulation barrel, coining is provided inside of the insulation barrel. For this reason, various crimp forms will occur at the tip of the insulation crimp barrel shown in the figure below. These crimp forms maybe changed completely by a small change in the wire, insulation punch, or terminal. These crimp forms are satisfactory for original function of the insulation crimp portion and it is confirmed that all of these forms below are acceptable insulation crimps. CONDITIONS After crimping, the conductor profiles should measure the following (see notes on page 4). Conductor Crimp (Ref) Wire Size Pull Force Minimum Terminal Series No. Height Punch Width 2 AWG mm mm In. mm In. N Lb. 28 0.08 0.46-0.56 .018-.022 0.80 .030 9.80 2.20 50058 30 0.05 0.43-0.53 .017-.021 0.80 .030 4.90 1.10 32 0.03 0.40-0.50 .016-.020 0.80 .030 2.94 0.66 26 0.12 0.53-0.58 .021-.023 0.80 .030 9.8 2.20 50079 28 0.08 0.53-0.58 .021-.023 0.80 .030 9.8 2.20 Requires Optional Tool Kit. See Page 4. Note: There are different tooling sets for each terminal listed above. See parts list and Figure 1 for the correct tooling for each terminal. Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins pivot points and bearing surfaces are protected with a thin coat of high quality machine oil. Do not oil excessively. 4. When tool is not in use, store in a clean, dry area. Doc No: ATS-638110000 Release Date: 01-25-95 UNCONTROLLED COPY Page 2 of 4 Revision: F Revision Date: 02-20-12